The CAL 9500P Ordering information codes Code Ordering example 1 Ordering example 2 Programmable Model 48 x 48 mm 95 Model 9500P ssd/relay/relay outputs Model 9500 with 4-20mA/ssd/relay Outputs SSd / relay 00 4-20mA input, RS485 fitted outputs, sensor input, no comms relay / relay 11 Profiling SSd / SSd 22 95 00 1PB4 00 95 B2 1 P A 0 00 4-20mA / relay B1 4-20mA / ssd B2 Temperature & 0-5V / relay C1 0-5V / ssd C2 0-10V / relay D1 0-10V / ssd D2 Process Controller Codes for additional software and hardware Output 3 Always relay 1 10 02 GB 0 0 0 CALgrafix Programmer P 10 03 GB 0 0 0 CALgrafix Professional Inputs Sensor A 4-20mA B 3C 00 00 2 0 0 Communications board RS232 0-5V C 3C 00 00 4 0 0 Communications board RS485 0-10V D Communications None fitted 0 3C 25 00 0 K 3 RS232 to RS485 converter RS232 fitted 2 10 05 GB 0 0 0 CALopc OPC server RS485 fitted 4 Available on the web CALpoll Unused 00 Ask for these brochures for our other product ranges Temperature Controllers Temperature Sensors Solid State Relays This low-cost range is dedicated for This comprehensive catalogue is full of This range of solid-state relays completes temperature control and also has the useful information as well as a wide range the solution from sensors to control added options for RS232 & RS485 of thermocouples and RTDs for all output. This catalogue shows a range of communications boards. All controllers applications. Also included is a range of hockey-puck style SSRs and the Solitron have P.I.D. control, autotune, heat-cool accessories from cables, connectors, glands range with built-in heat sinks that are easy strategy and a single ramp-soak profile. to thermowells. to specify and install. Your nearest CAL contact CAL Controls Ltd Bury Mead Road, Hitchin, Herts, SG5 1RT. UK Tel: + 44 (0)1462-436161 Fax: + 44 (0)1462-451801 email: sales cal-controls.co.uk The CAL 9500P Programmable Temperature / Process Controller with Communications & Software Support The CAL 9500P programmable process Programmer functionality Memory Allocation Table CAL innovators in control l Up to 31 programs (profiles) controller l Function Memory Usage Established in 1963, CAL is a dynamic and Up to 126 segments The CAL 9500P is a versatile programmable controller l Unlimited use of event outputs via the 2nd and 3rd strong company leading the industry in for temperature and process control applications. It is Ramp 4 Bytes outputs single-loop controllers. CALs pioneering designed to offer the highest functionality in a 48mm l Copy/Paste/Edit/Delete functions to simplify program Ramp with Holdback 5 Bytes TH spirit established many of todays world x 48mm (1/16 DIN) package. building Soak 2 Bytes The 9500P can be factory configured in a range of standards for controllers such as the first l Call another program as a sub-program segment TH l Step 3 Bytes 1 process control or temperature control options Up to 999 program loop cycles, or continuous loop 48mm x 48mm ( /16 DIN) analogue controller, cycling making the controller dedicated to the application, Loops (1-3) 1 Byte followed by the first digital controller of the l Hold back function, to ensure the next segment is not ideal for both OEM and manufacturing process same size and then the first 24mm x 48mm Loop (4+) 2 Bytes started until the last segment reaches the set-point applications. ND 1 ( /32 DIN) controller. l 3 power fail recovery options, (Hold, Continue or Call 1 Byte This combination of programmable ramp/soak profiles, Reset) CALs range of easy-to-use controllers are Event Output 1 Byte process control inputs and 3 outputs, together with l Front panel interrogation of the program position complemented by a suite of software Program Header 1 Byte RS232 or RS485 comms makes the CAL 9500P a l Memory usage indication during programming. products for communications, data-logging unique and affordable package. (note: program capacity is a memory function and and supervisory control. different types of segment use more/less memory). Controller functionality Examples: CAL has developed a reputation based on l Full P.I.D. operation Maximum capacity 351 Bytes, 126 segments per Profile of a single program product support, innovation and attractively- l Autotune at 75% of set-point or at set-point program, 31 programs styled controllers that enhance our Set-point l Heat-cool operation Example 1 (349 Bytes) customers equipment, panels and machines. l RS232 or RS485 communications options Segment 1 Segment 2 Segment 4 Segment 5 Segment 6 One program of 116 segments RAMP SOAK SOAK RAMP SOAK l CE, UL & CSA compliant (58 ramps, 58 soaks) Note: Standard colour is Jade Segment 7 Green, other colours Example 2 (340 Bytes) EVENT are subject to minimum OUTPUT 4 programs of 28 segments order quantities. (14 ramps, 14 soaks) Segment 3 STEP Example 3 (341 Bytes) Inputs Time 31 programs of (ramp-soak-ramp) l Thermocouples & RTD (PT100, 2 or 3 wire) Subset of the functions list: l Analogue 0-20mA, 4-20mA, 0-50mV, 0-5V, 0-10V l hoLd Suspends program until run Easy to scale input signals l The above ramps are without hold-back option on Run program l CAL has made the task of scaling inputs very simple: Edit Insert, delete or copy programs Set-point example: 4-20mA = 60260 units, where 4mA = 60 units Power failure modes note: 4-20mA corresponds to an input range of 10-50mV Seg. 1 Seg. 2 Seg. 3 Seg. 5 Seg. 7 Seg. 8 Seg. 10 l rSEt Reset to program start RAMP SOAK RAMP SOAK RAMP SOAK RAMP Step 1, enter scale max = 260, l Cont Continue from interruption CONTIN- UOUS Step 2, enter scale min = 60, l hoLd Hold at interruption Step 3, enter input max = 50 (i.e. 50mV = 20mA) Segment types Step 4, enter input min = 10 (i.e. 10mV = 4mA). l SPr Ramp to next set-point l SoAK Hold set-point for set time Outputs (total of three outputs) l StEP Step to new set-point l Solid state relay drive (SSD) and Relays (2 amp) Time l LooP Repeat the program l Analogue 4-20mA, 0-5V, 0-10V l CALL Call up another program Segment 4 Segment 6 Segment 9 l E.oP Generate an event output at end of segment Program LooP Program CALL, E.oP Event Output from 1 to 999 cycles to call another program e.g. Trigger alarm on SP2 l Edit Delete or insert a segment e.g. loop for 25 cycles e.g. Call Prog 5 Then go to 7 Hold back function l hb.u Hold back, this function holds back the The CAL 9500P is potentially the most versatile and ramping set-point until the measured value flexible controller in its size and price range. The catches up with the ramping set-point. This above program shows what is possible from this function ensures that the time taken to ramp does not reduce the next segment. unique controller. Visit our website for - pdf technical manuals, application notes, tutorials and much more www.cal-controls.com www.cal-controls.com 3-year warranty