63819-0375

Hand Crimp Tool 1.25mm (.049 ) Pitch PicoBlade Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-0300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is WHMA-IPCA620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 1.25mm (.049 ) Pitch PicoBlade Crimp Terminals, 26-32 AWG Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 50058-8100 50058-8000 50058 28-32 0.08-0.03 .67-1.00 .027-.039 1.40-1.91 .055-.075 50058-8400 50058-8500 50058-8099 50061 50061-8100 50061-8000 28-32 0.08-0.03 .67-1.00 .027-.039 1.40-1.91 .055-.075 50079-8100 50079-8000 50079 26-28 0.12-0.08 .67-1.00 .027-.039 1.40-1.91 .055-.075 50079-8153 50079-8053 50079-8099 50080 50080-8100 50080-8000 26-28 0.12-0.08 .67-1.00 .027-.039 1.40-1.91 .055-.075 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638190300 Release Date: 02-25-08 UNCONTROLLED COPY Page 1 of 8 Revision: B Revision Date: 07-27-10 Hand Crimp Tool 1.25mm (.049 ) Pitch PicoBlade Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Minimum Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. A B C D 28 0.08 0.39-0.49 .015-.019 0.84 .033 1.15 .045 0.91 .036 9.8 2.20 X 50058 30 0.05 0.37-0.47 .014-.018 0.84 .033 1.15 .045 0.91 .036 4.9 1.10 X 32 0.03 0.37-0.47 .014-.018 0.84 .033 1.15 .045 0.89 .035 2.9 0.66 X 28 0.08 0.39-0.49 .015-.019 0.84 .033 1.16 .046 0.91 .036 9.8 2.20 X 50061 30 0.05 0.37-0.47 .014-.018 0.84 .033 1.11 .044 0.91 .036 4.9 1.10 X 32 0.03 0.37-0.47 .014-.018 0.84 .033 1.03 .041 0.89 .035 2.9 0.66 X 26 0.12 0.50-0.60 .020-.024 0.86 .034 1.22 .048 0.93 .037 9.8 2.20 X 50079 28 0.08 0.50-0.60 .020-.024 0.85 .033 1.20 .047 0.91 .036 9.8 2.20 X 26 0.12 0.50-0.60 .020-.024 0.86 .034 1.22 .048 0.93 .037 9.8 2.20 X 50080 28 0.08 0.50-0.60 .020-.024 0.85 .033 1.20 .047 0.91 .036 9.8 2.20 X OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals HANDLE WILL LOCATOR 1. Select the desired terminal listed SPRING OPEN IN DOWN from the preceding charts. Then POSTION install it in the proper locator (See chart above and see Locator Installation on page 5). 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. SQUEEZE PUSH ON THE Figure 2 See Figure 2. HANDLES LOCATOR BUTTON TOGETHER Figure 1 Doc No: ATS-638190300 Release Date: 02-25-08 UNCONTROLLED COPY Page 2 of 8 Revision: B Revision Date: 07-27-10