63901-9770

Fine Adjust Applicator for RAST5 Normal Force Female Crimp Terminal FineAdjust Applicator Application Tooling Specification Sheet Order No. 63901-9700 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: RAST5 Normal Force (HNF) Female Crimp Terminal, 18-20 AWG. Insulation Diameter Wire Size Strip Length Terminal Terminal IPC/WHMA-A60 (1) Terminal (2) Series No. Order No. AWG mm mm In. mm In. mm In. 94518-0100 18 0.80 94518 2.20-2.80 .087-.110 2.20-2.80 .087-.110 5.00-5.50 .197-.216 94518-0101 20 0.50 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-639019700 Release Date: 03-23-10 UNCONTROLLED COPY Page 1 of 5 Revision: F Revision Date: 09-03-10 Fine Adjust Applicator for RAST5 Normal Force Female Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 94518 0.20-0.40 .008-.016 0.60 .024 0.50-1.50 .020-.059 Punch Width (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be Degree Degree mm In mm In open and no wire allowed out of the crimping area 94518 3 3 4 8 2.15 .085 2.80 .110 After crimping, the crimp profiles should measure the following: Conductor Insulation Pull Force Terminal Wire Size Crimp Height Crimp Width (Ref) Crimp Height (Ref) Crimp Width (Ref) Minimum Series No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 18 0.80 1.50-1.57 .059-.062 2.20-2.30 .087-.091 3.00-3.10 .118-.122 2.80-3.00 .110-.118 117.7 26.5 94518 20 0.50 1.25-1.35 .049-.053 2.20-2.30 .087-.091 2.90-3.00 .114-.118 2.80-3.00 .110-.118 78.2 17.6 1.00 1.57-1.67 .062-.066 2.20-2.30 .087-.091 3.10-3.20 .122-.126 2.80-3.00 .110-.118 157.0 35.3 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639019700 Release Date: 03-23-10 UNCONTROLLED COPY Page 2 of 5 Revision: F Revision Date: 09-03-10