SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR A REVISED 12DEC2014 INTERFACE ADAPTER RK GB PART REVISION DESCRIPTION FEED TYPE B ECR-21-003775 28MAR2021 TB RK NUMBER 2151198 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 2151198 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151198-1 B MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151198-2 B PNEUMATIC TOOLING KIT 7- 2151198 -7 A CRIMP TOOLING KIT - D D APPLICATOR DATA CRIMP SIZE TYPE WIRE 1.78 mm .070 F INSUL 1.78 mm .070 F APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL NAME: SQUIB CONT 1MM PIN DIA SOCKET 2119641-1-1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED WIRE STRIP LENGTH INSULATION DIAMETER RANGE 248 2119082-41- - 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 4.00-4.50 mm .157-.177 IN 1.40-1.70 mm .055-.067 IN n 2079764 APP1- - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 114-5234 - - TERMINAL 21190831- - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 APPLICATION 3 7-18023-7-1 - - - SPECIFICATION - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 C C 2119580-11- - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 TERMINALS APPLIED 2844940-11- - 1 - 1 - 2844940-1 AIR FEED MODULE 238 COUNTER 9949701- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 2844908-1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 353376-3 353376-5 353376-6 1-353376-1 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- C1 DWG PN 1 2 1-353376-2 - 1 1 1 1 2844907-1 POST, LOCKING 98 455888-6-1 - 1 1 1 1 455888-6 SPACER, CRIMPER 82 1803607 3-1 - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119791-51- - 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2119740-1-1 - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 SIZE mm INCH REFERENCE SETTING 2168078-1-2 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 20 AWG OR 0.50mm2 1.03+/-0.05 .041+/-.002 7.2 2168083-21- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 22 AWG OR 0.30mm2 8.2 0.94+/-0.05 .037+/-.002 5-18022-51- - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-11- - 1 1 1 1 1338685-1 PAWL, FEED 56 2168083-3-4 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 1-2168083-02- - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 5018030-11- - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5 OLD1- - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-21- - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-9-3 - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- 1 RECOMMENDED SPARE PARTS - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 21196531- - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1803583-91- STORAGE OF APPLICATOR. - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 B B 1803515-11- - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1803602-1-1 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 5-1752356-51- 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 5-1752356-5 SUPPORT, TERMINAL 34 2079383-52- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2-2844962-62- - 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844992-1-1 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 455888-4-1 DOCUMENT, 101-35000. - 1 1 1 1 455888-4 SPACER, CRIMPER 28 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 1320928-2-1 - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- 14 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD 21 1-18028-2-1 HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20 APPLY 1-23419-5 LOC-TITE TO THREADS. 2119533-1 *WARNING - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-61- THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR - 1 1 1 1 1803095-6 FLOATING SHEAR, FRONT 9 1 1333203-7-1 PROPER SETUP AND ADJUSTMENTS. 1 2 2 1 1 1333203-7 ANVIL, COMBINATION 8 1 2119757-8-1 - 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 5-238011-51- - 1 1 1 1 5-238011-5 BLOCK, CRIMPER SPACER 4 1 1-1633961-3-1 CUT TO LENGTH AT ASSEMBLY. 1 2 2 1 1 1-1633961-3 CRIMPER, INSULATION F PREMIUM 3 1 1-456404-81- 1 2 2 1 1 1-456404-8 CRIMPER, WIRE PREMIUM 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 16AUG2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK - Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS - DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 16AUG2011 LISTED IN THE APPLICATION SPECIFICATION. S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151198 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 B 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 PNEUMATIC 244 243 53 A 242 238 2 3 0 50 REF 8 59 82 1 34 REF 1 70 52 C C SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 1 51 4 56 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 REF 44.61 0.05 66 DETAIL A 164 2 67 RAM SET-UP 33 A 24 19 B B 30 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF REF 241 29 13 1 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 46 98 99 34 54 8 60 54 10 11 1 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 47 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 16AUG2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK - Harrisburg, PA 17105-3608 - DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 16AUG2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151198 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 B AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION