Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals Order Number 200218-2200 Application Tooling Specification Type 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- and left-handed applications Dies and locator from this tool can be used in the Battery-Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery-Powered Crimp Tool This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 This tool is RoHS compliant however, RoHS compliance is not required SCOPE Products: Mini-Fit Jr. Male and Female Crimp Terminals, 16 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm In. mm In. 39-00-0078 39-00-0174 39-00-0077 39-00-0173 39-00-0080 39-00-0180 39-00-0079 39-00-0179 39-00-0090 39-00-0186 39-00-0089 39-00-0185 39-00-0094 39-00-0199 39-00-0093 39-00-0198 5556 39-00-0113 39-00-0205 39-00-0112 39-00-0204 39-00-0119 39-00-0212 39-00-0118 39-00-0211 39-00-0142 39-00-0218 39-00-0141 39-00-0217 39-00-0158 39-00-0448 39-00-0157 39-00-0447 39-00-0168 39-00-0167 39-00-0082 39-00-0131 39-00-0081 39-00-0130 39-00-0084 39-00-0148 39-00-0083 39-00-0147 5558 39-00-0096 39-00-0224 39-00-0095 39-00-0223 16 1.80-3.10 .071-.122 3.00-3.50 .118-.138 39-00-0100 39-00-0450 39-00-0099 39-00-0449 39-00-0125 39-00-0124 44476 44476-3112 44476-3111 44478 44478-3112 44478-3212 44478-3111 44478-3211 44485-3212 44485-3412 44485-3211 44485-3411 44485 44485-3312 44485-3311 45750 45750-3112 45750-3212 45750-3111 45750-3211 46012-3142 46012-3152 46012-3141 46012-3151 46012 46012-3242 46012-3252 46012-3161 46012-3241 46012-3251 46018 46018-3542 46018-3541 Customer to cut off terminal from reel: 0.20mm (.008) maximum cut-off tab. +See conditions on page 3. Doc. No: ATS-2002182200 Release Date: 11-30-17 UNCONTROLLED COPY Page 1 of 8 Revision: D Revision Date: 11-17-21 Hand Crimp Tool for Mini-Fit Jr. Male and Female Crimp Terminals DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Terminal Wire Pull Force Profile Locator Size Minimum Series Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Color No. AWG mm In. mm In. mm In. mm In. N Lb. A B C 2.85 .112 2.50 .098 X 5556 16 1.14-1.24 .045-.049 1.95 .077 2.85 .112 2.75 .108 68.5 15.40 Red X 3.35 .132 3.25 .128 X 2.85 .112 2.50 .098 X 5558 16 1.14-1.24 .045-.049 1.95 .077 2.85 .112 2.75 .108 68.5 15.40 Blue X 3.35 .132 3.25 .128 X 2.80 .110 2.50 .098 X 44476 16 1.14-1.24 .045-.049 1.95 .077 2.80 .110 2.75 .108 68.5 15.40 Red X 3.35 .132 3.25 .128 X 2.85 .112 2.50 .098 X 44478 16 1.14-1.24 .045-.049 1.95 .077 2.85 .112 2.75 .108 68.5 15.40 Blue X 3.35 .132 3.25 .128 X 2.85 .112 2.50 .098 X 44485 16 1.14-1.24 .045-.049 1.95 .077 2.90 .114 2.75 .108 68.5 15.40 Red X 3.35 .132 3.25 .128 X 2.85 .112 2.50 .098 X 45750 16 1.14-1.24 .045-.049 1.95 .077 2.80 .110 2.75 .108 68.5 15.40 Red X 3.35 .132 3.25 .128 X 2.80 .110 2.50 .098 X 46012 16 1.14-1.24 .045-.049 1.95 .077 2.85 .112 2.75 .108 68.5 15.40 Blue X 3.35 .132 3.25 .128 X 2.80 .110 2.50 .098 X 46018 16 1.14-1.24 .045-.049 1.95 .077 2.85 .112 2.75 .108 68.5 15.40 Yellow X 3.35 .132 3.25 .128 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 2.20-2.60mm (.087-.102) or UL1007 Profile B: 2.85-3.15mm (.112-.124) or UL1015 Profile C: 1.75-2.45mm (.069-.097) or UL1061 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc. No: ATS-2002182200 Release Date: 11-30-17 UNCONTROLLED COPY Page 2 of 8 Revision: D Revision Date: 11-17-21