Hand Crimp Tool for Sealed FAKRA RG58 Pin and Receptacle Crimp Terminals Order Number 200218-3300 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) SCOPE Products: Sealed FAKRA RG58 Pin and Receptacle Crimp Terminals. LEONI and CONDUMEX RG58 Cables. Terminal Terminal Order No. Cable Cable Type Strip Length Series No. Reel (1) Loose Piece Manufacturer Part Number LEONI DACAR 037 89556 89556-2511 RG58 CONDUMEX 800315-49 See Figure 1 LEONI DACAR 037 89559 89559-1031 RG58 CONDUMEX 800315-49 (1) Customer to cut off terminal from carrier: 0.10mm (.004) maximum cut-off tab. CABLE PREPARATION The FAKRA connectors end cap, cable seal and crimp tube should be loaded on the RG58 cable before preparing the cable. Before crimping, the RG58 cable must be prepared by stripping the dielectric, braid and outer jacket as shown in Figure 1. Use tool 200218-3500 for preparing the cable. 89559-1031 Cable Prep 89556-2511 Cable Prep Figure 1 Doc. No: 20021833HM Release Date: 04-10-19 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 04-10-19 Hand Crimp Tool for Sealed FAKRA RG58 Pin and Receptacle Crimp Terminals DEFINITION OF TERMS BEND UP STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH ROLL TWIST BEND SEAM CONDUCTOR DOWN CRIMP HEIGHT DIELECTRIC CRIMP SPECIFICATION After crimping, the crimped terminals should measure as follows: Bell Mouth Conductor Brush Terminal Series No. Dielectric Side Brush Side mm In. mm In. mm In. 89556 0.10-0.25 .004-.010 0.00-0.20 .000-.008 0.00-0.80 .000-.031 89559 Bend Up Bend Down Twist Roll Terminal Series Seam No. Degree Max. Degree Max. 89556 Seam shall not be open and no wire 3 3 5 8 89559 allowed out of the crimping area Conductor Pull Terminal Order Crimp Width Force Profile RG58 Cable Crimp Height No. (Ref) Minimum mm In. mm In. N Lb. A B C D X LEONI DACAR 037 1.01-1.09 .040-.043 89556-2511 X CONDUMEX 800315-49 1.12-1.18 .044-.046 1.49 .059 22.2 5.0 X LEONI DACAR 037 1.01-1.09 .040-.043 89559-1031 X CONDUMEX 800315-49 1.12-1.18 .044-.046 Tool Qualification Notes 1. Conductor crimp width is only a reference because the range of conductor hardness and terminal dimensions may have a slight influence on this dimension. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. Doc. No: 20021833HM Release Date: 04-10-19 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 04-10-19