Instruction Sheet PRO-CRIMPER*IIIHandCrimping ToolAssembly58535-1with 408--4021 DieAssembly58535-2 29 JUL 09 Rev C PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Back of Tool Die Assembly) (Wire Side) Front of Tool (Lower Side) Pivot Pin PRO--CRIMPER III Die Hand Crimping Tool Assembly Frame 345940--1 Moving Jaw (408--9930) Ratchet Adjustment Stationary Wheel Handle The PRO--CRIMPERIIIHand Crimping Tool Assemblyisa Commercial gradetool andisdesignedprimarilyforfieldinstallation,repair,maintenance work,orprototypinginindustrial,commercial,orinstitutional applications. Moving Handle Productcrimped with thistool will meetthe crimp heightrequirementforhand toolsin the appropriate 114 seriesspecification,butmaynotcomplywith other feature parametersofthe specification.Tyco Electronicsoffersa varietyof toolsto satisfyyourperformance requirements.Foradditional information, contact the Technical Assistance Center at 1--800--722--1111. Wire CCoonnttacactt TEDieAssembly LocatorAssembly Size Ins.Dia. StripLength Family (AWG) (mm In. ) (mm In. ) FFC Round Wire 1.0to1.4 2.8to3.6 58535--2 58516--1 Pin and Receptacle 26--22 .040 to .056 .110 to .140 Contacts Supplied with Die Assembly.. Also Available separately. Contactthe TechnicalAssistance Center or ProductInformation (see below) for specificcontactpartnumbers. Figure 1 Dimensions on this sheet are in millimeters with 1. INTRODUCTION NOTE inch equivalents provided in brackets . Figures and illustrations are for identification only and are i PRO--CRIMPER III Hand Crimping Tool not drawn to scale. Assembly 58535--1 consists of Die Assembly Reasons for reissue are provided in Section 11, 58535--2 and PRO--CRIMPER III Hand Crimping Tool REVISION SUMMARY. Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. 2. DESCRIPTION (Figures 1 and 2) Read these instructions thoroughly before crimping The tool features a tool frame with a stationary jaw any contacts. and handle, a moving jaw, a moving handle, and an E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-4021 PRO-CRIMPERIIIHandCrimpingToolAssembly58535-1 adjustable ratchet that ensures full contact crimping. 5. Place the wire crimper and insulation crimper so The tool frame holds a die assembly with two that their chamfered sides and their marked crimping sections. surfaces face outward, when mounted in the stationary jaw of the tool frame. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. 6. Insert the two die retaining pins. Attached to the outside of the frame is a locator 7. Insert the long die retaining screw through the assembly, which contains a locator, a spring retainer, jaw and through both crimper dies, and tighten the and a contact support. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A 8. Carefully close the tool handles, making sure nut is used on the upper die retaining screw to hold that the anvils and crimpers align properly. the locator assembly in place. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both 3. INSTALLATIONANDREMOVALOFDIESET die retaining screws. ANDLOCATORASSEMBLY (Figure 2) 9. Place the locator assembly over the end of the 1. Open the tool handles and remove the two die long screw, and position the locator assembly retaining screws from the tool jaws. against the side of the tool jaw. 2. Place the wire anvil and insulation anvil so that 10. Place the nut onto the end of the long screw their chamfered sides and their marked surfaces and tighten the nut enough to hold the locator face outward, when mounted in the moving jaw of assembly in place, while still allowing the locator to the tool frame. slide up and down. 3. Insert the two die retaining pins. 11. To disassemble, close the tool handles until the 4. Insert the short die retaining screw through the ratchet releases, remove the nut, the locator jaw and through both anvil dies, and tighten the assembly, the two die retaining screws, and the screw just enough to hold the dies in place. Do not four die retaining pins, and slide the anvils and tighten the screw completely at this time. crimpers out of the tool jaws. Nut Locator Assembly Tool Frame Locator Die Retaining Insulation Pins Crimper Chamfer Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaing Screws Anvil Figure 2 2 of 6 Tyco ElectronicsCorporation RevC