Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangements Availability 6-9 Insert Arrangement Drawings . 10-17 Contact - Ratings, Service Ratings, Finish Data . 18, 19 Seal Plugs . 18 MIL-DTL-38999, Series III TV Performance, Options 21, 22 Weight Comparison (Composite vs. Metal) . 23 Test Data 24 How to Order (Commercial & Military) 25-27 How to Order (Boeing BACC63) . 28 Shell Styles: Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20) 29 Crimp Box Mounting Receptacle TVP02R / CTVP02R 30 Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) 31 Crimp CLUTCH-LOK Straight Plug for High Vibration TV26/MTV26 32 Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . 33 Crimp Line Receptacle TV01R / CTV01R . 34 New Crimp Flange Mounting Plug TV09R . 35 Featured Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) 36 Hermetic Jam Nut Receptacle TVS07Y (D38999/23) . 37 Hermetic Solder Mounting Receptacle TVSIY (D38999/25), Hermetic Weld Mounting Receptacle TVSHIY (D38999/27) 38 Breakaway Fail-Safe Lanyard Release Plug D38999/29 & /30 (88-5565 / 91-5565) 39, 40 Breakaway Fail-Safe How to Order (Military/Commercial) 41, 42 Other New 38999 Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . 43 TM Dualok HD38999 Breakaway MIL-STD-1760 How to Order (Military) 44 see page 55 see page 46 Breakaway Hybrid, Low Profile Lanyard Release Plug 45 Stores Management Type II, Rail Launch (MIL-STD-1760) 45 MIL-DTL-38999 Series III Typical Markets: Military & Commercial Aviation Military Vehicles Amphenol Missiles & Ordnance Aerospace C4ISR Space Applications 20 Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.comEMI Filter 26482 83723 III 26500 5015 22992 Back- Options Matrix 2 Matrix Pyle Pyle Crimp Rear Class L Transient Shells Others Release Matrix MIL-DTL-38999, Series III TV Amphenol Aerospace Performance 38999 III HD Dualok II I SJT Accessories Aquacon TM Composite Tri-Start, Tri-Start MIL-DTL-38999 Series III Herm/Seal Series III Qualified to MIL-DTL-38999, Rev. J with Metal Shells - Aluminum, Stainless Steel, Class K Firewall PCB Amphenol Tri-Start MIL-DTL-38999* Series III Connec tors offer the MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol highest performance capabilities for both general duty and severe Composite Tri-Start Connector offers a lightweight, corr osion HigH environment applications. Meeting or exceeding MIL-DTL-38999 resistant connector with the same high perfor mance features Speed Series III require ments, the Tri-Start connector with standard metal as its metal counterpart. The Composite Tri-Start Connector Fiber shells (aluminum or stainless steel with several finish options) also includes the following features: Optics offers these features: Lightweight - 17% 70% weight savings Contacts EMI Shielding - solid metal-to-metal coupling, grounding fingers, (1740% weight savings vs. Aluminum) Connectors electroless nickel plating, and thicker wall sec tions provide superior (6070% weight savings vs. Stainless steel) Cables EMI shielding capability of 65dB minimum at 10 GHz See Composite weight comparison chart on page 23. Contact Protection - recessed pins in this 100% scoop-proof Corrosion Resistance - available in standard connector minimize potential contact damage MIL-DTL-38999 olive drab cadmium (-65C to 175C) Moisture Resistance - improved interfacial seal design helps and electroless nickel plating (-65C to 200C), both with- prevent electrolytic erosion of contacts standing 2000 hours of salt spray exposure. The base mate- Corrosion Resistance - shells of stainless steel or cad mium over rial is able to withstand an indefinite exposure to salt spray. nickel plating withstand a 500 hour salt spray exposure Durability - 1500 couplings minimum (in reference to Vibration/Shock - operates under severe high tempera ture connector couplings, not contacts) vibration, through 200C Extended Life Contact - Mil-approved plating process Firewall Capability - available in a stainless steel shell, which provides 1500 couplings minimum class RK, RS Qualified to BACC63CT and BACC63CU specifications Lockwiring Eliminated - unique, self-locking, quick cou pling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 331) TM CLUTCH-LOK MIL-DTL-38999 Series III -7 3 Hermetic- air leakage limited to 1 X 10 cm per second optional High Vibration Connector Qualified Specifications - Stainless Steel qualified to BACC63DB The Tri-Start option CLUTCH-LOK offers all advantages and BACC63DC specifications of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that Optional Shell Geometries actually tightens itself under vibration. Amphenol offers a number of different Features include: shell configurations to fit your needs. High degree of differential torque Deep Reach Shells - For increased panel thickness No settling back to the next ratchet tooth Stand-off Flange Shells - For attachments to Printed Completely intermateable with all existing Circuit Boards. MIL-DTL-38999 Series III connectors Connector with Integral Strain Reliefs Offers advantage in inaccessible, hard to reach * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. areas where mating torque is difficult to apply and Applicable Patents: complete coupling is not verifiable by inspection TM Tri-Start Connector Patent 4,109,990. See page 32 for description, 25 27 for ordering. Composite Connector Patents: 4,268,103 4,648,670 4,682,832 4,703,987. Clutch-Lok Patent 6,152,753. Contact Amphenol Aerospace for more information at 800-678-0141 www.amphenol-aerospace.com 21