EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications APPLICAAPPLICAAPPLICATIONTIONTION APPLICAAPPLICATIONTION EMI/RFI Filter SpecificationsEMI/RFI Filter SpecificationsEMI/RFI Filter SpecificationsEMI/RFI Filter SpecificationsEMI/RFI Filter Specifications TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series TUSONIX 4700/4701 Series Filters & 4702 Filters & 4702 Filters & 4702 Filters & 4702 Filters & 4702 1.01.01.01.01.0 ScopeScopeScopeScopeScope This specification describes the basic performance require- Series C FiltersSeries C FiltersSeries C FiltersSeries C FiltersSeries C Filters are used where cost and space ments of the TUSONIX EMI/RFI surface mount Filters. savings have priority and improved insertion loss is required. 2.02.02.02.02.0 CapacitanceCapacitanceCapacitanceCapacitanceCapacitance 2.1 Measurement Conditions: Capacitance measured at TUSONIX unique design makes the filter suit- 252C, 50% max R.H. and Frequency of 1 KHz able for common production soldering processes. 10.2VRMS. 2.2 Capacitance Tolerance: Listed capacitances are TUSONIX state-of-the-art manufacturing pro- minimum value at 252C unless otherwise specified. cess results in excellent electrical and mechani- cal performance. The square or round body al- 3.03.03.03.03.0 Insertion LossInsertion LossInsertion LossInsertion LossInsertion Loss 3.1 Measurement Conditions: Attenuations listed are lows easy handling, positioning and soldering measured in a 50 system at 25C2C under no-load onto the PCB. This is another cost effective qual- conditions (per MIL-STD-220). ity product from TUSONIX. 3.2 Insertion Loss Tolerance: The attenuations listed are typical values under indicated conditions. FEAFEAFEAFEAFEATURESTURESTURESTURESTURES 3.3 Listed insertion loss data is a measurement of filter performance in a matched 50 system. It is highly Excellent PerformanceExcellent PerformanceExcellent PerformanceExcellent PerformanceExcellent Performance recommended that filter performance be verified under Easy PlacementEasy PlacementEasy PlacementEasy PlacementEasy Placement actual circuit operation conditions. Excellent SolderabilityExcellent SolderabilityExcellent Solderability Excellent SolderabilityExcellent Solderability 4.04.04.04.04.0 Operating ConditionsOperating ConditionsOperating ConditionsOperating ConditionsOperating Conditions Reduces PCB Component CountReduces PCB Component Count Filters are designed to operate continuously at the tem- Reduces PCB Component CountReduces PCB Component CountReduces PCB Component Count perature, voltage and current stated for each TUSONIX part number. Operating temperature ranges are from -55C Pi Filter Data to either 85C or 125C. Typical Shielded 5.05.05.05.05.0 Dielectric WDielectric WDielectric WDielectric WDielectric Withstanding Vithstanding Vithstanding Vithstanding Vithstanding Voltageoltageoltageoltageoltage Insertion Loss vs. Frequency 80 Filters shall withstand three times the DC working voltage 70 applied between either terminal and ground electrode. 8200pF 60 50 1000pF 6.06.06.06.06.0 Insulation ResistanceInsulation ResistanceInsulation ResistanceInsulation ResistanceInsulation Resistance 5000pF 40 Measured at 25C2C with 100Vdc and charging current 30 2000pF 470pF limited to 50mA max. The IR after two minutes maximum 20 shall be a minimum of 10,000 Megohms. 10 100pF 0 7.07.07.07.07.0 PackagingPackagingPackagingPackagingPackaging 1MHz 10MHz 100MHz 1GHz 10GHz Tape and reeled for auto placement. FREQUENCY Typical Unshielded Insertion Loss vs. Frequency 80 70 60 50 40 8200pF 30 5000pF 20 1000pF 2000pF 470pF 10 100pF 0 1MHz 1GHz 10GHz 10MHz 100MHz FREQUENCY Revised 9/01/01 INSERTION LOSS (dB) INSERTION LOSS (dB)7741 North Business Park Drive7741 North Business Park Drive 7741 North Business Park Drive7741 North Business Park Drive7741 North Business Park Drive TTucson, ucson, Arizona 85743Arizona 85743 TTTucson, ucson, ucson, Arizona 85743Arizona 85743Arizona 85743 Ph: 520-744-0400 Fax: 520-744-6155Ph: 520-744-0400 Fax: 520-744-6155 Ph: 520-744-0400 Fax: 520-744-6155Ph: 520-744-0400 Fax: 520-744-6155Ph: 520-744-0400 Fax: 520-744-6155 WWebsite: wwwebsite: www.tusonix.com E-mail: sales tusonix.com.tusonix.com E-mail: sales tusonix.com WWWebsite: wwwebsite: wwwebsite: www.tusonix.com E-mail: sales tusonix.com.tusonix.com E-mail: sales tusonix.com.tusonix.com E-mail: sales tusonix.com Revision 5, Updated 03-26-03Revision 5, Updated 03-26-03Revision 5, Updated 03-26-03Revision 5, Updated 03-26-03Revision 5, Updated 03-26-03 EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount EMI/RFI Surface Mount & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications & C Filters for SMT Applications Product Installation RecommendationsProduct Installation Recommendations Product Installation RecommendationsProduct Installation RecommendationsProduct Installation Recommendations % % for Surface Mount for Surface Mount & C Filters & C Filters for Surface Mount for Surface Mount for Surface Mount & C Filters & C Filters & C Filters & Soldering Notes:Soldering Notes:Soldering Notes:Soldering Notes:Soldering Notes: Surface Mount & C Filters may be soldered to Printed % Circuit Boards and substrates in a variety of methods: solder wave, hot air, oven soldering, vapor phase reflow, infrared soldering or immersion soldering. % % % % % Ceramic Components require careful soldering tech- & niques to avoid the possible effects of thermal shock. These effects can be minimized by using a preheat % process prior to soldering. Both time and temperature are important in the preheat cycle. % When using soldering irons, it is very important that % % % % the solder iron tip does not touch the ceramic body. The iron should be applied only to the termination sol- der fillet. The temperature of the soldering tip should be controlled to 500F (260C) max. Soldering should Dielectric Withstanding - 300VDC be achievable in 2-3 seconds. Recommended solder Direct Current Rating - 10 ADC Inductance Value - 100nH Minimum composition is 60% tin and 40% lead. Failure to follow proper preheat and solder practices Please note:Please note:Please note:Please note:Please note: Additional can result in thermal shock to the ceramic body which % Capacitance Values and % may be manifested as: Mounting Patterns are available upon request. Micro cracks in the ceramic body Denotes C type filters - 20 Adc Electrical shorts SQUARE FILSQUARE FILSQUARE FILSQUARE FILSQUARE FILTERSTERSTERSTERSTERS Insulation resistance degradation in TUSONIXTUSONIXTUSONIXTUSONIXTUSONIX WWWWWorkingorkingorkingorkingorking TTTTTypical No-Load Insertion Lossypical No-Load Insertion Lossypical No-Load Insertion Lossypical No-Load Insertion Lossypical No-Load Insertion Loss accelerated life test conditions. Cap.Cap. CapacitanceCapacitance Cap.Cap.Cap. CapacitanceCapacitanceCapacitance PartPartPartPartPart VVVVVolts DColts DColts DColts DColts DC (dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220 (dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220 (pF)(pF)(pF)(pF)(pF) TTTTToleranceoleranceoleranceoleranceolerance NumberNumberNumberNumberNumber 85C85C 125C125C125C125C125C 85C85C85C 10MHz10MHz 1GHz1GHz 10MHz10MHz10MHz 100MHz100MHz100MHz100MHz100MHz 1GHz1GHz1GHz All Surface Mount & C Filters have nickel barrier, +80%/-20% 4700-006 100 100 100 16 -- 3 solder plated electrodes and are ideally suited for +80%/-20% 4700-009 100 100 470 1 16 40 manufacturers who use various soldering techniques GMV 4700-005 100 100 1000 7 40 65 GMV on a multitude of products. However, the amount of 4700-003 100 100 2000 70 10 45 +80%/-20% 4700-008 100 -- 4000 13 52 70 solder must be controlled to allow for adequate trans- +80%/-20% 4701-002 100 -- 6800 70 16 60 fer of heat and mechanical stresses from the PCB to +80%/-20% 4701-001 100 -- 8200 20 65 70 the Filter. +80%/-20% 4702-000 100 100 100 -- 1 19 +80%/-20% 4702-001 100 100 470 27 -- 12 Handling:Handling:Handling:Handling:Handling: +80%/-20% 4702-002 100 100 1000 3 20 35 +80%/-20% Extreme care should be exercised when handling ce- 4702-003 100 100 1500 37 5 22 +80%/-20% 4702-004 100 100 2500 10 25 40 ramic components. They should be treated as fragile +80%/-20% 4702-005 100 -- 4000 15 30 45 components. Excessive force or direct impact to the dielectric may result in chips, cracks or breakage. ROUND FILROUND FILROUND FILROUND FILROUND FILTERSTERSTERSTERSTERS Cleaning:Cleaning: Cleaning:Cleaning:Cleaning: TUSONIXTUSONIXTUSONIXTUSONIXTUSONIX TTTypical No-Load Insertion Lossypical No-Load Insertion Lossypical No-Load Insertion Loss WWWWWorkingorkingorkingorkingorking TTypical No-Load Insertion Lossypical No-Load Insertion Loss Components should be cleaned immediately follow- CapacitanceCapacitanceCapacitanceCapacitanceCapacitance PartPartPart Cap.Cap.Cap.Cap.Cap. PartPart VVVolts DColts DColts DC (dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220(dB) at 25C per MIL-Std-220 VVolts DColts DC TTToleranceoleranceolerance TToleranceolerance ing the soldering operation to optimize flux removal (pF)(pF)(pF) NumberNumberNumberNumberNumber (pF)(pF) 10MHz10MHz10MHz10MHz10MHz 100MHz100MHz100MHz100MHz100MHz 1GHz1GHz1GHz1GHz1GHz 85C85C85C85C85C 125C125C125C125C125C conditions. Cleaning solutions should be kept clean 4700-059 100 16 100 100 +80%/-20% -- 3 to avoid contaminating the components. The user 4700-058 100 GMV 65 100 1000 7 40 4700-053 100 100 2000 GMV 10 45 70 should consult the manufacturers Material Safety Data 4700-056 100 +80%/-20% 70 -- 5000 15 55 Sheets for specific handling details. Excessive temperature differences or excessive agi- tation during cleaning may damage the filters.