DMC286-02 DMC286-02 General Aviation MAINTENANCE KIT For Electrical Connectors and Wiring Systems THE MAINTENANCE PROBLEM... Modern aircraft have complicated electrical wiring systems containing many different connectors, contacts and terminals, the repair of which require precision tools. It is not a cost effective use of the time of your technical staff to start from scratch and try to become intimately knowledgeable about which precision tools must be used to repair each electrical connector, contact and terminal DMC286-02 for when DMC has already performed this task for common General Aviation Maintenance Mil-Spec contacts. NSN: 5935-01-255-8581 AOG TIME CONSTRAINTS. Once the aircraft becomes inoperable because of a connector failure, it is imperative to be able to replace the connector, contact or terminal as quickly as possible to avoid revenue loss or loss of mission capability due to AOG. The DMC286-02 kit supplies your staff with both the information and the tools necessary to make this type of repair in the shortest time possible. THE DMC SOLUTION... TOOLING RESEARCH. DMC has already identified the most common tools required to maintain the common Mil- Spec electrical connectors. DMC has cross referenced these tools to the connectors, contacts and terminals, eliminating costly and time-consuming research which would otherwise have to be performed by your electrical technicians. IMMEDIATE AVAILABILITY OF TOOLS AND TECHNICAL INFORMATION. The DMC286- 02 kit contains all of the tooling to connector, contact and terminal cross reference information needed. In addition, the DMC286- 02 kit also contains illustrated operating instructions for the required tooling. ALL IN ONE. Since all of these tools, together with their operating instructions, are contained in a single kit, the connector repair can be made in the shortest time possible, thus permitting a rapid return of your aircraft to service. Actual Kit may vary from example shown. NSN: 5935-01-255-8581 Tool kit supplied in 1 environmentally sealed fiberglass case and includes: DMC286-02 Name Plate, Foam Pads/Inserts, Contents Charts, Instruction Charts, and Tool Selection Charts. DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC DMCTools.com COPYRIGHT 2003 Daniels Manufacturing Corp. ALL RIGHTS RESERVED Rev. B 08/03 DMC286-02-SLDMC286-02 General Aviation MAINTENANCE KIT For Electrical Connectors and Wiring Systems DMC286-02 TOOL AND ACCESSORY LIST DMC286-02 CONNECTOR COVERAGE 3 Crimp Tools MANUFACTURER SERIES MIL-C-5015 3400 Series 2 Turret Heads MIL-C-5015 3450 Series MIL-C-38999 Series I, II, III, IV 6 Positioners MIL-C-83723 Series I, II, III MIL-C-81703 Series II & III 1 Universal Turret Head MIL-C-26482 Series I & II MIL-T-7928 Splices & Terminals 14 Metal Insertion Tools MIL-C-24308 Miniature Rack & Panel MIL-C-26500 Firewall Connectors 14 Metal Removal Tools MIL-C-39012 RF Coaxial 65 Plastic Ins/Rem Tools TOOL KIT CONFIGURATION 4 Contact gages Type of Case Portable Number of Cases 1 2 Unwired Contact Removal Tools Color Yellow w/ Probes Type of Construction Fiberglass/Aluminum 1 Wire Cutter Application General Aviation Coverage Airframe Power Connectors 2 Wire Strippers Terminals size 12 AWG and Smaller 1 In-Service Inspection Gage Coaxial Connectors Type of Inserts Unicellular Polyethylene 1 Hex Wrench Foam with Die Cut Tool Cavities 8 Die Sets 1 Die Removal Tool Tools contained in this kit have been selected based upon their suitability to service the related connector or contact indicated. Military Standard tools have been utilized wherever possible. These tools are not necessarily the production tools used to manufacture the aircraft and therefore, these tools may or may not correspond to the tools listed in the OEM wiring manual and/or the Chapter 20 Standard Wiring Practices Manual list of approved tooling. NSN: 5935-01-255-8581 DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC DMCTools.com COPYRIGHT 2003 Daniels Manufacturing Corp. ALL RIGHTS RESERVED Rev. B 08/03 DMC286-02-SL