W4D500-GM01-03 Operating instructions ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES Bachmhle 2 Please read these operating instructions carefully before starting to work D-74673 Mulfingen with the device. Observe the following warnings to prevent malfunctions Phone +49 (0) 7938 81-0 or physical damage to both property and people. Fax +49 (0) 7938 81-110 These operating instructions are to be regarded as part of this device. info1 de.ebmpapst.com If the device is sold or transferred, the operating instructions must www.ebmpapst.com accompany it. CONTENTS These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1.1 Levels of hazard warnings 1 These operating instructions use the following hazard levels to indicate 1.2 Staff qualification 1 potentially hazardous situations and important safety regulations: 1.3 Basic safety rules 1 DANGER 1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with 1.5 Safety and protective functions 2 the measures is mandatory. 1.6 Mechanical movement 2 WARNING 1.7 Emission 2 Indicates a potentially hazardous situation which, if not avoided, 1.8 Hot surface 2 could result in death or serious injury. Exercise extreme 1.9 Transport 2 caution while working. 1.10 Storage 2 CAUTION 1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property. 2. PROPER USE 3 NOTE 3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can lead to property damage. 3.1 Product drawing 4 3.2 Nominal data 5 1.2 Staff qualification 3.3 Data according to ErP directive 5 The device may only be transported, unpacked, installed, operated, 3.4 Technical features 5 maintained and otherwise used by qualified, trained and authorised technical staff. 3.5 Mounting data 6 Only authorised specialists are permitted to install the device, to carry 3.6 Transport and storage conditions 6 out a test run and to perform work on the electrical installation. 4. CONNECTION AND START-UP 6 1.3 Basic safety rules 4.1 Connecting the mechanical system 6 Any safety hazards stemming from the device must be re-evaluated 4.2 Connecting the electrical system 6 once it is installed in the end device. 4.3 Connection in terminal box 7 Observe the following when working on the unit: 4.4 Connection screen 9 Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 4.5 Open additional screwed cable glands 10 4.6 Checking the connections 10 1.4 Electrical voltage 4.7 Switch on device 10 Check the electrical equipment of the device at regular intervals, refer 4.8 Switching off the device 10 to chapter 5.2 Safety test. Replace loose connections and defective cables immediately. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11 CAUSES AND REMEDIES DANGER 5.1 Cleaning 11 Electrical load on the device Risk of electric shock 5.2 Safety test 11 Stand on a rubber mat if you are working on an electrically charged device. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device. Item no. 12024-5-9970 Revision 83181 Release 2014-06-04 Page 1 / 11 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructionsW4D500-GM01-03 Operating instructions CAUTION 1.7 Emission In the event of failure, there is electric voltage at the WARNING rotor and impeller Depending on the installation and operating conditions, The rotor and impeller are base insulated. a sound pressure level greater than 70 dB(A) may arise. Do not touch the rotor and impeller once they are installed. Danger of noise-induced hearing loss CAUTION Take appropriate technical safety measures. The motor restarts automatically when operating voltage Protect operating personnel with appropriate safety is applied, e.g. after a power failure. equipment, e.g. hearing protection. Danger of injury Also observe the requirements of local agencies. Keep out of the danger zone of the device. When working on the device, switch off the mains 1.8 Hot surface supply voltage and secure the latter from being switched on CAUTION again. High temperature at the motor housing Wait until the device stops. Danger of burn injuries Insert the brought-out thermal overload protector into the Ensure that sufficient protection against accidental contact is control circuit so that the cooled off motor does not switch on provided. independently after a fault. 1.9 Transport 1.5 Safety and protective functions NOTE DANGER Transport of device Missing safety device and non-functioning safety device Transport the device in its original packaging only. If there is no safety device, you could be seriously injured, for example if you reach into the running device or your hands are Secure the device so that it does not slip, e.g. by using a sucked into it. clamping strap. Operate the device only with a fixed and isolating safety 1.10 Storage protection and a fixed guard grille. The guard must withstand the kinetic energy of a fan blade Store the device, partially or fully assembled, in a dry and detaching at maximum speed. weatherproof manner in the original packing in a clean environment. The device is a built-in component. You, the owner/ Protect the device from environmental impacts and dirt until the final operator, are responsible for providing adequate protection for installation. the device. We recommend storing the device for a maximum up to one year to Shut down the device immediately if you detect a guarantee proper operation and longest possible service life. missing or ineffective protective feature. Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned. 1.6 Mechanical movement Maintain the storage temperature, see DANGER chapter 3.6 Transport and storage conditions. Rotating device Please make sure that all screwed cable glands are fitted with Body parts that come into contact with the rotor and impeller dummy plugs. can be injured. Secure the device against accidental contact. 1.11 Disposal Before working on the system/machine, wait until all When disposing of the device, please comply with all relevant parts have come to a standstill. requirements and regulations applicable in your country. WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. Do not wear any loose clothing or jewellery while working on rotating parts. Protect long hair by wearing a cap. Item no. 12024-5-9970 Revision 83181 Release 2014-06-04 Page 2 / 11 ebm-papst Mulfingen GmbH & Co. KG Bachmhle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 info1 de.ebmpapst.com www.ebmpapst.com Translation of the original operating instructions