Hand Crimp Tool For Mini-Fit TPA Male and Female Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 200218-0200 FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right or left-handed operation Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA A-620 Class 2 compliant For 24 AWG crimps, use hand tool 200218-1200 SCOPE Products: Mini-Fit TPA Male and Female Crimp Terminals, 22-24 AWG, large and small insulation grips. Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length Series Maximum+ No. Loose Piece Reel AWG mm mm In. mm In. 172718-5112 172718-5122 172718-5111 172718-5121 1.65 0.065 172718 22 NA 172718-6112 172718-6122 172718-6111 172718-6121 2.38 0.094 3.2 3.8 0.12 0.15 172765-5122 172765-5121 1.65 0.065 172765 22 NA 172765-6122 172765-6121 2.38 0.094 Customer to cut off terminal from reel: 0.2mm (.008) maximum Cut-off Tab. + See conditions on page 2 DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-2002180200 Release Date: 11-17-16 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 11-17-16 Hand Crimp Tool For Mini-Fit TPA Male and Female Crimp Terminals CONDITIONS After crimping, the crimped terminal should measure as follows: Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size + Profile Height Width (Ref.) Height (Ref.) Width (Ref.) Minimum Part No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. A B C 172718-51xx 1.65 0.065 1.80 0.071 X 172718-51xx 22 NA 0.80 0.90 0.031 0.035 1.20 0.047 1.95 0.077 1.75 0.069 39 8.8 X 172718-61xx 2.75 0.108 2.60 0.102 X 172765-51xx 1.65 0.065 1.80 0.071 X 172765-51xx 22 NA 0.80 0.90 0.031 0.035 1.20 0.047 1.95 0.077 1.75 0.069 39 8.8 X 172765-61xx 2.75 0.108 2.60 0.102 X + To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Profile A: 1.25 1.60mm (0.049 0.063 inch) or UL1007 Profile B: 2.10 2.40mm (0.083 0.094 inch) or UL1015 Profile C: 1.25 1.55mm (0.049 0.061 inch) or UL1061 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: The crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands, insulation diameters, and insulation hardness available, actual crimp height measurements may vary slightly. An occasional, destructive, pull force test should be performed to verify the conductor crimp. Pull Force value must exceed the Minimum pull force specifications LOCATOR listed. IN DOWN HANDLE WILL POSTION SPRING OPEN OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet PUSH ON THE SQUEEZE Figure 2 mechanism will release the handles and the hand LOCATOR BUTTON HANDLES tool will spring open. See Figure 1. TOGETHER RELEASE Figure 1 LOCATOR LOCATOR LOCATOR BUTTON PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN Figure 3 TERMINAL TERMINAL Doc No: ATS-2002180200 Release Date: 11-17-16 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 11-17-16