Hand Crimp Tool for 2.00mm (.079) Pitch Pico-Lock Crimp Terminals Order Number 213309-0900 Application Tooling Specification Type 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Compliant, as indicated on page 2 SCOPE Products: 2.00mm (.079) Pitch Pico-Lock Crimp Terminals, 24-26 AWG Wire. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel AWG mm In. mm In. 205342 205342-5128 24-26 0.85-1.30 .034-.051 2.20-2.60 .087-.102 Customer to cut off terminal from reel: 0.10mm (.004) maximum cut-off tab. Crimp terminals to copper stranded wire only. DEFINITION OF TERMS BEND UP ROLL STRIP LENGTH CONDUCTOR BRUSH SEAM BELL MOUTH TWIST WIRE BEND DOWN CUT-OFF TAB CONDUCTOR INSULATION CRIMP HEIGHT CRIMP Doc No: 2133090900 Release Date: 03-10-20 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 03-10-20 Hand Crimp Tool for 2.00mm (.079) Pitch Pico-Lock Crimp Terminals CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Height Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No. AWG mm In. mm In. mm In. mm In. N Lb. 24 26 24 0.68-0.73 .027-.029 1.12 .044 1.48 .058 1.46 .058 29.4 6.6 X 205342 26 0.62-0.67 .024-.026 1.12 .044 1.42 .056 1.46 .058 19.6 4.3 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile 24: 1.15-1.25mm (.045-.049) Profile 26: 1.00-1.10mm (.039-.043) Crimp attribute specifications: Terminal Series Wire Size Bell Mouth Conductor Brush No. AWG mm In. mm In. 24 205342 0.20-0.45 .008-.018 0.10-0.70 .004-.028 26 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify hand crimp tools. Note A crimp height chart is provided with this document as reference only. Because of the wide range of wires, strands, insulation diameters and durometers available, actual crimp height measurements may very slightly. An occasional destructive pull force test should be performed to check hand tool crimp. Pull force value must exceed the minimum pull force specifications listed. Doc No: 2133090900 Release Date: 03-10-20 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 03-10-20