LANGUAGE APPLICATION SPECIFICATION ENGLISH ASSEMBLY PROCEDURE 36CKT. PROTECTED SPLASHING WATER RECTANGULAR CONNECTOR Scope This assembly procedure specifies the method of assembling the undermentioned composition parts and cable in POWER CONN. 36 CKT. Application Products Product Name Part Number STRAIGHT TYPE 58696-0010 PLUG COVER ASSY RIGHT-ANGLE TYPE 58696-1010 PLUG SIDE TYPE A 58687-0010 (CABLE SIDE) PLUG SHELL ASSY TYPE B 58687-0020 END BELL CAP SETPG29 58550-000 TYPE A 58691-0010 RECEPTACLE RECEPTACLE SHELL ASSY SIDE TYPE B 58691-0020 (PANEL SIDE) DUST COVER FOR RECEPTACLE 51201-0001 PLUG HOUSING 503193-0600 HOUSING RECEPTACLE HOUSING 503194-0600 COMMON PARTS PLUG CRIMP TERMINAL 503195-100 TERMINAL RECEPTACLE CRIMP TERMINAL 503196-100 RECEPTACLE COVER (FOR CONJUNCTION) 56386-0000 APPLICABLE TO 503195-1000 AUTOMATIC CRIMP 578056-3000 TOOL AND 503196-1000 APPLICABLE CRIMP TOOL APPLICABLE TO 503195-1100 578056-5300 HAND CRIMP TOOL APPLICABLE TO 503196-1100 578056-5400 APPLICABLE WIRE, AWG 16,18 TERMINAL EXTRACTION TOOL 578056-6000 For details, please refer to the drawing. For details, please refer to the crimp specification, CS-503196-001. For details, please refer to the hand crimp tool operating manual, IS-0116JE. For details, please refer to the extraction tool operating manual, IS-578056-6000JE. REV. A SHEET 1 28 REVISE ON PC ONLY TITLE: 36CKT. PROTECTED SPLASHING WATER RELEASED RECTANGULAR CONNECTOR 2009-1719 A APPLICATION SPECIFICATION 09/01/19 H.KOBAYASHI THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV. DESCRIPTION WRITTEN BY: CHECKED BY: APPROVED BY: DESIGN CONTROL STATUS DATE: YR/MO/DAY H.KOBAYASHI S.SATO S.ICHIKAWA J 09/01/19 DOCUMENT NUMBER SHEET FILE NAME AS58696006.DOC 1 OF 28 AS-58696-006 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION ENGLISH INTRODUCTION 1Storage before usage P-3 2Instructions during harnessing P-3 3Definitions 3-1Composition parts of plug side and parts function P-4 3-2Composition parts of receptacle side and parts function P-6 3-3Composition parts of housing and parts function P-7 3-4Composition parts of terminal (crimp terminal) and parts function P-8 4Assembly procedure 4-1Cable processing method P-10 4-2Installation of the plug cover assy P-10 4-3Terminal crimping P-11 4-4Terminal insertion to the housing and housing insertion to the shell P-16 4-5Installation of plug shell assy P-21 4-6Installation of end bell cap set P-21 4-7Installation to the panel P-22 4-8Installation of Receptacle cover (for conjunction) P-22 5Instruction on mating connectors 5-1Mating P-23 5-2Un-mating P-24 5-3Mating dimension P-25 6Other P-27 Please confirm this specification before using the connector. The illustrations used in the spec may have a slight difference since they are printed. The contents in this spec may change without notice. In case there are any questions or comments regarding this spec, please feel free to contact us. REVISE ON PC ONLY TITLE: 36CKT. PROTECTED SPLASHING WATER RECTANGULAR CONNECTOR SEE SHEET 1 OF 28 A APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV. DESCRIPTION FILE NAME SHEET DOCUMENT NUMBER AS-58696-006 AS58696006.doc 2/28 EN-37-1(019)