63443-0003 Molex

Fine Adjust Applicator for Poseidon II Terminals Fine Adjust Applicator Application Tooling Specification Sheet Order No. 63903-8900 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Poseidon II Terminals, 16 AWG UL1061, 18 AWG UL1007 and 18 AWG UL1095 wires. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. 2 AWG mm mm In. mm In. 173041 173041-0001 16-18 --- 1.90-2.05 .075-.081 3.18-3.80 .125-.150 173042 173042-0001 16-18 --- 1.90-2.05 .075-.081 3.18-3.80 .125-.150 DEFINITION OF TERMS BEND UP STRIP LENGTH ROLLING BELL MOUTH CONDUCTOR BRUSH SEAM TWISTING BEND INSULATION DOWN CUT-OFF CRIMP CONDUCTOR TAB CRIMP The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639038900 Release Date: 02-25-16 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 02-25-16 Fine Adjust Applicator for Poseidon II Terminals CRIMP SPECIFICATIONS Cut-off Tab Max. Cut-off Tab Max. Bell mouth Conductor Brush Terminal Series No. (Contact side) (Insulation side) mm In. mm In. mm In. mm In. 173041 0.10-0.60 .004-.024 0.13 .005 0.30 .012 0.25-0.50 .010-.020 173042 0.10-0.60 .004-.024 0.13 .005 0.30 .012 0.25-0.50 .010-.020 To achieve the conductor brush specification, special care must be taken, or a light touch must be maintained while presenting wire against the wire stop. Punch Width (Ref) Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Degree (Max) Degree (Max) mm In mm In 173041 3 3 5 10 1.90 .075 2.40 .095 173042 3 3 5 10 1.90 .075 2.40 .095 Seam Seam shall not be open and no wire allowed out of the crimping area. After crimping, the conductor profile should measure the following. Conductor Wire Size Pull Force Minimum Terminal Series No. Crimp Height Crimp Width AWG mm2 mm In. mm In. N Lb. 16 --- 1.15-1.25 .045-.049 1.90-2.00 .075-.079 133.5 30.0 173041 18 --- 1.00-1.10 .039-.043 1.90-2.00 .075-.079 89.0 20.0 16 --- 1.15-1.25 .045-.049 1.90-2.00 .075-.079 133.5 30.0 173042 18 --- 1.00-1.10 .039-.043 1.90-2.00 .075-.079 89.0 20.0 Insulation Wire Size Terminal Series No. Crimp Height (Ref) Crimp Width (Ref) AWG mm2 mm In. mm In. 16 --- 2.20 .087 2.50 .098 173041 18 --- 2.20 .087 2.50 .098 16 --- 2.20 .087 2.50 .098 173042 18 --- 2.20 .087 2.50 .098 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. This terminal design will produce an insulation crimp shown in the Figure below: 16AWG INSULATION CRIMP CONDITION Doc No: ATS-639038900 Release Date: 02-25-16 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 02-25-16