Hand Crimp Tool For Standard .062 Pin and Socket Crimp Terminals Hand Crimp Tool Application Tooling TYPE 4D Specification Sheet Order No. 63819-1300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 1.57mm (.062 ) Diameter, Standard .062 Pin and Socket Crimp Terminals, 18-24 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 02-06-2103 02-06-6119 02-06-2101 02-06-6118 02-06-6102 04-01-0805 02-06-6100 39-00-0278 1560 02-06-6103 39-00-0327 02-06-6101 39-00-0328 18-24 N/A 1.52-3.05 .060-.120 2.41-3.04 .095-.120 02-06-6104 39-00-0330 02-06-6105 39-00-0329 02-06-6112 02-06-6116 02-06-1103 04-01-0808 02-06-1101 04-01-0806 02-06-5102 39-00-0331 02-06-1118 39-00-0279 1561 02-06-5103 39-00-0334 02-06-5100 39-00-0332 18-24 N/A 1.52-3.05 .060-.120 2.41-3.04 .095-.120 02-06-5104 02-06-5101 39-00-0333 02-06-5109 02-06-5108 1786 02-06-2202 02-06-6202 02-06-2201 02-06-6201 18-24 N/A 1.52-3.05 .060-.120 2.41-3.04 .095-.120 02-06-1202 02-06-1201 02-06-5205 1787 18-24 N/A 1.52-3.05 .060-.120 2.41-3.04 .095-.120 02-06-5201 5005 08-70-0042 08-70-1012 08-70-0001 08-70-1011 18-24 N/A 1.30-3.00 .051-.118 2.30-2.95 .090-.116 5006 08-70-0043 08-70-1014 08-70-0002 08-70-1013 18-24 N/A 1.30-3.00 .051-.118 2.30-2.95 .090-.116 Customer to cut off terminal from reel: 0.13mm (.005) maximum Cut-off Tab. Doc No: ATS-638191300 Release Date: 01-22-08 UNCONTROLLED COPY Page 1 of 9 Revision: G Revision Date: 05-05-16 Hand Crimp Tool For Standard .062 Pin and Socket Crimp Terminals BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP ROLLING SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CRIMP SPECIFICATIONS After crimping, the crimped terminals should measure as follows: Conductor Crimp Insulation Crimp Terminal Wire Size Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. 18 0.87-0.97 .034-.038 1.66 .065 2.62 .103 2.47 .097 20 0.85-0.95 .033-.037 1.65 .065 2.60 .102 2.46 .096 1560 N/A 22 0.82-0.92 .032-.036 1.50 .059 2.20 .087 2.23 .088 24 0.77-0.87 .030-.034 1.50 .059 2.12 .083 2.20 .087 18 0.87-0.97 .034-.038 1.66 .065 2.62 .103 2.47 .097 20 0.85-0.95 .033-.037 1.65 .065 2.60 .102 2.46 .096 1561 N/A 22 0.82-0.92 .032-.036 1.50 .059 2.20 .087 2.23 .088 24 0.77-0.87 .030-.034 1.50 .059 2.12 .083 2.20 .087 18 0.87-0.97 .034-.038 1.66 .065 2.62 .103 2.47 .097 20 0.85-0.95 .033-.037 1.65 .065 2.60 .102 2.46 .096 1786 N/A 22 0.82-0.92 .032-.036 1.50 .059 2.20 .087 2.23 .088 24 0.77-0.87 .030-.034 1.50 .059 2.12 .083 2.20 .087 18 0.87-0.97 .034-.038 1.66 .065 2.62 .103 2.47 .097 20 0.85-0.95 .033-.037 1.65 .065 2.60 .102 2.46 .096 1787 N/A 22 0.82-0.92 .032-.036 1.50 .059 2.20 .087 2.23 .088 24 0.77-0.87 .030-.034 1.50 .059 2.12 .083 2.20 .087 18 0.94-1.04 .037-.041 1.68 .066 2.65 .104 2.54 1.00 20 0.91-1.01 .036-.040 1.67 .065 2.58 .102 2.48 .098 5005 N/A 22 0.86-0.96 .034-.038 1.53 .060 2.27 .089 2.29 .090 24 0.84-0.94 .033-.037 1.52 .059 2.20 .079 2.22 .087 18 0.94-1.04 .037-.041 1.68 .066 2.65 .104 2.54 1.00 20 0.91-1.01 .036-.040 1.67 .065 2.58 .102 2.48 .098 5006 N/A 22 0.86-0.96 .034-.038 1.53 .060 2.27 .089 2.29 .090 24 0.84-0.94 .033-.037 1.52 .059 2.20 .079 2.22 .087 Doc No: ATS-638191300 Release Date: 01-22-08 UNCONTROLLED COPY Page 2 of 9 Revision: G Revision Date: 05-05-16