Hand Crimp Tool for VersaBlade Industry standard .070 Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-6870 Order No. 63819-6800 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V) accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: VersaBlade Industry standard .070 tab terminals, 20 22 AWG Insulation Diameter Wire Size Strip Length Terminal Terminal Terminal IPC/WHMA-A620 Series No. Order No. Maximum AWG mm mm In. mm In. mm In. 35745 35745-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 4.00-4.80 .157-.189 35746 35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 4.00-4.80 .157-.189 35747 35747-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 4.00-4.80 .157-.189 35748 35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60 .102 4.00-4.80 .157-.189 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. BEND UP DEFINITION OF TERMS BELL MOUTH BRUSH SEAM INSULATION CRIMP RO TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No: ATS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 1 of 5 Revision: A Revision Date: 7-23-10 Hand Crimp Tool for VersaBlade Industry standard .070 Terminals CONDITIONS: After crimping, the crimp profiles should measure the following (see notes on page 3). Conductor Crimp (Ref.) Insulation Crimp (Ref.) Pull Force Terminal Wire Size Profile Minimum Height Width Height Width Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 20 22 20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2 X 35745 22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8 X 20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2 X 35746 22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8 X 20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2 X 35747 22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8 X 20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2 X 35748 22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8 X Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1. Place the terminal into the correct die profile until the terminal stopped by the locator. 2. Bring the wire stop blade down make sure the wire stop located behind the conductor grip. 3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2. 4. Close the tool until the ratchet releases, the tool handles will then spring open. 5. Carefully remove the crimped terminal. WIRE STOP BLADE INSULATION CONDUCTOR PUNCH WIRE STOP TERMINAL PUNCH BLADE INSULATION LOCATOR PUNCH WIRE TERMINAL INSULATION CONDUCTOR ANVIL WIRE Figure 1 Figure 2 ANVIL Note: The tamper proof ratchet action will not release the tool until it has been fully closed. Doc No: ATS-6381968HM Release Date: 7-23-10 UNCONTROLLED COPY Page 2 of 5 Revision: A Revision Date: 7-23-10