Air Feed Mylar Tape Applicator Mini-Mac Applicator Application Tooling Specification Air Feed-Mylar Tape Order No. 63885-0200 FEATURES Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry standard mounting and shut height of 135.80mm (5.346 ) Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Avikrimp 250, .205, and .187 Tab FIQD. Terminals 14-16 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size *Military Color Code *UL - 486 A *UL 486 C *UL 310 (AWG) Class 2 Yellow 26 3 N/A N/A 7 Yellow 24 5 N/A N/A 10 Red 22 8 8 8 15 Red 20 13 10 13 19 Red 18 20 10 20 38 Blue 16 30 15 30 50 Blue 14 50 25 50 70 Yellow 12 70 35 70 110 Yellow 10 80 40 80 150 Red 8 90 45 N/A 225 Blue 6 100 50 N/A 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63885-0200 Release Date: 12-07-04 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 10-03-05 Air Feed Mylar Tape Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Terminal Wire Size Insulation Diameter Max. Strip Length Terminal No. Eng. No. AWG mm mm In. mm In. 19002-0025 BB-5263T 14-16 2.00-1.30 3.94 .155 6.35 .250 19002-0029 BB-5269T 14-16 2.00-1.30 3.94 .155 6.35 .250 19002-0032 BB-5273T 14-16 2.00-1.30 3.94 .155 6.35 .250 19002-0048 BB-5287T 14-16 2.00-1.30 3.94 .155 6.35 .250 19002-0043 BB-5289T 14-16 2.00-1.30 3.94 .155 6.35 .250 DEFINITION OF TERMS The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. MWID OR MAX MWID OR MAX INSULATION INSULATION DIAMETER Un-Insulated DIAMETER Insulated Terminal Terminal BARREL BRUSH STRIP LENGTH STUD SIZE STUD SIZE (REF) (REF) BARREL STRIP LENGTH INSULATION Figure 2 FERRULE BRUSH Figure 1 STRIP LENGTH Fully Insulated Male and Female FEMALE QD Quick Disconnect MWID OR MAX INSULATION DIAMETER BRUSH MALE QD REF TAB WIRE STOP SIZE TAB Figure 3 SIZE Doc No. 63885-0200 Release Date: 12-07-04 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 10-03-05