Fine Adjust Applicator for Mini-Fit Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63900-2600 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Mini-Fit Jr. , Mini-Fit HCS, and Mini-Fit Plus HCS Crimp Terminal 18-24 AWG with large insulation ODs. Insulation Diameter Wire Size Strip Length Terminal Terminal Order No. IPC/WHMA-A620 (1) Terminal (2) Series No. AWG mm mm In. mm In. mm In. 39-00-0038 39-00-0055 39-00-0059 39-00-0073 39-00-0108 39-00-0114 39-00-0153 39-00-0163 39-00-0169 39-00-0175 39-00-0181 39-00-0194 5556 18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 39-00-0200 39-00-0207 39-00-0213 39-00-0405 39-00-0407 39-00-0410 39-00-0419 39-00-0425 39-00-0428 39-00-0436 39-00-0440 40-13-0851 39-00-0040 39-00-0053 39-00-0061 39-00-0075 39-00-0120 39-00-0121 39-00-0126 39-00-0219 5558 39-00-0411 39-00-0420 18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 39-00-0426 39-00-0427 39-00-0430 39-00-0437 40-01-0853 40-13-0853 98-00-0174 30490-0002 30490-1002 30490 18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 30490-2002 44476 44476-1111 44476-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 44478 44478-1111 44478-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 Doc No: ATS-639002600 Release Date: 08-13-07 UNCONTROLLED COPY Page 1 of 6 Revision: J Revision Date: 10-21-11 Fine Adjust Applicator for Mini-Fit Crimp Terminals Insulation Diameter Terminal Wire Size Strip Length Terminal Order No. IPC/WHMA-A620 (1) Terminal (2) Series No. AWG mm mm In. mm In. mm In. 44485-1211 44485-1311 44485 18-24 0.80-0.20 2.50-2.95 .098-.116 1.30-3.10 .051-.122 3.00-3.50 .118-.138 44485-1411 45750 45750-1111 45750-1211 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1111 46012-1141 46012 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46012-1211 46012-1241 46018 46018-1541 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1111 46083-1121 46083 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46083-1211 46083-1221 46098 46098-1541 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1111 46134-1121 46134 18-20 0.80-0.50 2.50-2.95 .098-.116 1.65-2.95 .065-.116 3.00-3.50 .118-.138 46134-1211 46134-1221 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range (example UL1015). (2) Overall insulation OD specification for terminal. Applicator 63900-2900 should be used for insulation OD 1.65-2.05mm (example UL1007). Applicator 63901-5600 should be used for insulation OD 1.90-2.30mm. Applicator 63902-3900 should be used for insulation OD 1.40-1.70mm. Applicator 63902-4900 should be used for insulation OD 2.30-2.60mm. DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION Cut-off Tab Bell mouth Conductor Brush Terminal Series No. Maximum mm In. mm In. mm In. 5556 and 5558 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 30490 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 44476, 44478 and 44485 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 45750 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46012 and 46018 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46083 and 46098 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 46134 0.20-0.50 .008-.020 0.30 .012 0.00-1.00 .000-.039 Doc No: ATS-639002600 Release Date: 08-13-07 UNCONTROLLED COPY Page 2 of 6 Revision: J Revision Date: 10-21-11