ezEX-RJ45 Termination System In todays networks, twisted pair cables are demanding more speed and bandwidth. To help meet these requirements, Cat5e/6/6A cables have increased in size. Both the outer diameter of the cable and the insulation diameter of the conductors are larger and vary by manufacturer, making cable and connector compatibility a challenge. The new patented ezEX-RJ45 Termination System is the solution providing greater cable to connector compatibility to meet higher performance demands. The ezEX-RJ45 connectors feature a unique integrated Hi-Lo stagger load bar and allows big conductors to pass through the front end of the connector making it easy to verify the wiring sequence before terminating. ezEX-RJ45 Connectors Simple one piece/pass through design, no bars or liners Rated up to 10 Gigabit for superior performance Max Outer Diameter: Works with solid or stranded .290 (7.36mm) Insulation conductors from 24-22 AWG Diameter FCC, RoHS 2 & UL compliant Insulation Diameter size range: Made in USA .039 .044 (1.0 1.12mm) .043 .048 (1.09 1.22mm) Ordering Information: Insulation Diameter Max Outer Package Connectors P/N (Conductor) Range Diameter Quantity .039 .044 .290 ezEX 44 202044J 100 pcs/Jar (1.0 1.12mm) (7.36mm) .043 .048 .290 ezEX 48 202048J 100 pcs/Jar (1.09 1.22mm) (7.36mm) EXO Crimp Frame and EXO Die Single cycle crimp and flush trim EXO Die is easily interchangeable Reversible EXO Die for ambidextrous operation Connectors lock into tool for correct positioning during crimp Push button lock for easy storage Ergonomic comfort grip TPR handles Ordering Information Product P/N Compatible Connectors EXO Crimp Frame with EXO-EX Die 100061C ezEX-RJ45 Connectors EXO-EX Die only 100071C ezEX-RJ45 Connectors EXO Crimp Frame + EXO Crimp Frame with EZ-RJ45 Die 100062C EZ-RJ45 Connectors EZ-RJ45 Die EZ-RJ45 Die only 100072C EZ-RJ45 Connectors terminates EZ-RJ45 More EXO Dies Coming Soon California, USA Phone: 805.384.2777/800.749.5783 Fax: 800.749.5784 Connectors platinumtools.com We Make Connections EZ 03.17 Platinum Tools, All rights reserved Bicsi 2017 1st Place ezEX-RJ45 Termination System User Guide Prep and Crimping ezEX-RJ45 Connectors Using the EXO Crimp Frame 1. Remove cable jacket 5. To Unlock squeeze handles 5 1 leaving 1 to 1 1/2 of together and hold, pushing conductors. If there is a the lock button on the back pair separator, remove it by side all the way through to cutting flush at the end of the front side and release the cable. the handles. The tool will now open. 2. Untwist all 4 pairs and comb out all twists so con- 6. To Lock squeeze handles ductors can lay side by side together and hold, pushing with no gaps. Configure the lock button on the front your pairing to the T568 A side all the way through to 6 2 or B. See chart below. the back side and release handles. The tool is now in 3. Cut all 8 ends even, insert closed/locked position. into rear of connector, and push through and out the 7. Removing EXO Die Using front end. both thumbs (see 7.1), simul- taneously push in the locking 7.1 4. Insert prepped connector tabs (see 7.2), and while into the EXO Die and holding in place, push the EXO Die toward and out the backside of the EXO Crimp 3 Frame. Keep die set parallel to the frame to prevent jamming (see 9). 8. Replacing EXO Die Same 7.2 as removing the die set BUT in reverse. 9. Keep die set parallel to frame to prevent jamming for both removing or replacing. listen for the click. It is now 4 locked in and ready to be 9 crimped. Squeeze handles to- gether slowly until they come to a stop. Release, unlock the connector and remove from the EXO Die. Ready to use For more information T568A/T568B Wiring Chart Wire 1 2 3 4 5 6 7 8 T568A W/G G W/O BL W/BL O W/BR BR California, USA Phone: 800.749.5783 Fax: 800.749.5784 T568B W/O 0 W/G BL W/BL G W/BR BR www.platinumtools.com We Make Connections EZ 03.17 Platinum Tools, All rights reserved