8 7 6 5 4 3 2 1 2 3 5 4 5 4 4 4 3 3 HS2 P 7 F 20 - K 2 1 6 3 6 3 4 2 3 2 Dura-Pull Series Options: 5 2 5 2 K - Kit Packaging (one unit/bag) 2 2 Connector Type: 7 7 blank - Bulk Packaging C - Cable-End Consult factory for other options 3 4 5 1 1 1 1 1 6 6 8 8 1 1 P - Panel, Front-Mount F F 7 9 L - Cable-to-Cable COUNTERCLOCKWISE COUNT FEMALE (SOCKETS) CONTACT ARRANGEMENTS REAR (WIRING SIDE) VIEW of contacts: 2-5 for 20 6-9 for 26 2 3 4 5 4 5 3 3 4 4 Gender: Contact Size: 1 2 3 6 3 6 2 3 2 4 M - Male (Pin) 20 - 20, 22, 24, 26 AWG wires 2 5 2 5 F - Female (Socket) 26 - 26,28, 30 AWG wires 2 7 2 7 Refer to HS2C SERIES drawing for mating Cable-End connectors. 1 1 1 5 4 3 1 6 1 6 Refer to HS2L SERIES drawing for mating Cable-to-Cable connectors. 1 1 8 8 7 9 CLOCKWISE MALE (PINS) CONTACT ARRANGEMENTS COUNT REAR (WIRING SIDE) VIEW SPECIFICATIONS: MECHANICAL E E Mating / Locking Type: Push-Pull automatic locking/unlocking Life 5,000 cycles minimum Operating Forces 10 lb. 44.5 N maximum Insertion or Withdrawal Vibration Mil-Std 202G Method 201A Panel-Mount Hex Nut Tongue 40 in-lb 4.5 Nm maximum Cable Securing System: Threaded on metal Clamp CONNECTOR MATING VISUAL AID, ELECTRICAL STANDARD RED SHOWN Voltage Rating 125 V AC/DC for 2-5 contact arrangements 30 V AC/DC for 6-9 contact arrangements Current Rating Refer to Current Carry Capacity Table Insulation Resistance 1000 M minimum Contact Resistance 10 m typical EMI Shielding 360 ENVIRONMENTAL Temperature Limits -40C to +135C (-40F to +275F) Operating Temperature Range Refer to Current Carry Capacity Table D D Moisture Resistance Mil-Std 202G Method 106G Insulation Resistance Mil-Std 202G Method 302 Thermal Shock Mil-Std 202G Method 107G Salt Atmosphere (Corrosion) Mil-Std 202G Method 101E Ingress Protection Ratings IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529, NEMA 250 6P 0.71 0.67 MATERIAL 18.0 17.0 Outer Shell Metal components Copper Alloy, electroless nickel plated +0.004 0.496 Hex Nut & Inner Metal components Copper Alloy, nickel plated 0.71 0.55 0.49 -0.000 Ground Spring Washer Stainless Steel 18.0 +0.1 14.0 12.4 12.6 Electrical Insulator Medical Technology LCP, natural 0.0 M14x1.0 THREAD Seal O-rings Silicone, red 0.004 + Contacts Copper Alloy, gold plated 0.555 0.000 - +0.1 14.1 0.0 Minimum Voltage C C Wire Current Rating (A) at Operating Temperature (C) Test (V rms) Contacts (awg) Voltage tested per (V rms) UL2238 45C max. 65C max. 85C max. 100C max. 110C max. 0.49 0.43 20 10 9 8 7* 6 12.5 10.9 22 8.5 7.5 7.5 5.5* 4.5 2 20 24 7 6 5 4.5* 3.5 26 4 4 3.5 3.5* 2.5 20 9.5 8.5 7.5 6.5* 5 22 8 7 6 5* 4 3 20 24 6 5.5 4.5 4* 3 0.1250.01 TYP 26 3.5 3.5 3 3* 2.5 1400 125 20 9 8 7 6* 5 RECOMMENDED PANEL CUT-OUT 3.20.3 22 7.5 6.5 5.5 4.5* 3.5 4 20 24 5 4.5 4 3.5* 2.5 HS2P7F26B SHOWN HERE 26 3 3 2.5 2.5* 2 ALL DIMENSIONS FOR REFERENCE ONLY 0.24 MAX PANEL THICKNESS 20 8 7.5 6.5 5.5* 4.5 6.0 MAX 22 6.5 5.5 5 4* 3 5 20 24 4.5 4 3.5 3* 2.5 B B 26 2.5 2.5 2 2* 1.5 26 2.5 2.5 2 2* 1.5 6-7 26 28 2 2 1.5 1.5* 1 30 1.5 1.5 1 1* .5 1000 30 26 2 2 1.5 1.5* 1 8-9 26 28 1.5 1.5 1 1* .5 PRELIMINARY 30 1 1 .5 .5* .5 *Temperature Rise does not exceed 30C when tested according to UL2238. All other recommended current ratings are based on the Relative Thermal Index of the insulating material. TOOL TOOL TYPE POSITIONER CONTACT SIZE WIRE SIZES CUSTOMER DRAWING EN2POS20 20 and 22 20 and 22 AWG EN3CR HAND CRIMP TOOL THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED EN3POS26 26 26, 28, and 30 AWG BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY. EN2POS20 20 and 22 20 and 22 AWG SIZE WIDTH MULT LBS/M TEMPER UNLESS OTHERWISE SPECIFIED EN3CRAUTO PNEUMATIC CRIMP TOOL EN3POS26 26 26, 28, and 30 AWG FINISH MATERIAL 1. ALL DIMENSIONS IN INCHES mm HAND CRIMP TOOL A A EN2CRL SPEC No. SPEC No. LARGE FRAME - TWO PLACE DECIMALS 0.02 0.5 EN2POS20L 20 and 22 20, 22, 24, and 26 AWG SCALE FIRST USED ON PNEUMATIC CRIMP TOOL - THREE PLACE DECIMALS 0.005 0.13 EN2CRAUTOL 3:1 LARGE FRAME DATE DRAWN BY CHKD APVD EN3INS20 -- 20 and 22 20, 22, 24, and 26 AWG SRC PNK CONTACT INSERTION 01/06/16 PNK 0A PRELIMINARY 01/06/16 PNK SRC EN3INS26 -- 26 26, 28, and 30 AWG SHEET OF 01/06/16 1 2 01/06/16 NAME PART No. REV REMTOOL20 -- 20 20, 22, 24, and 26 AWG CABLE-END REV ECO NUMBER DATE BY APVD CONTACT EXTRUCTION HS2 SERIES CONNECTOR HS2C SERIES REMTOOL26 -- 26 26, 28, and 30 AWG REVISIONS DO NOT SCALE DRAWING 0A 8 7 6 5 4 C SolidWorks CAD File8 7 6 5 4 3 2 1 HS2 SERIES PANEL-MOUNT FIELD ASSEMBLY INSTRUCTIONS: 1. STRIP THE CABLE END AND THE CONDUCTORS AS SHOWN HERE. F F 0.51 MIN 13.0 JACKET 0.130.01 BRAID SHIELD 3.20.3 0.180.008 4.50.2 TYPICAL CABLE STRIPPING DETAIL CONDUCTOR SHELL E E CONTACT (ONLY ONE SHOWN FOR CLARITY) 2. CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL* WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE. IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS BEFORE INSERTING THEM INTO INSERT. D D 3. GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY. COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS AS DESIRED. TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH THE CONTACT OUT. C C 0.13 WHEN CONTACT LOCKED INTO ISERT 3.2 6. ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT. TIGHTEN HEX NUT TO A MAXIMUM OF 40 IN-LB 4.5 Nm . PANEL SEAL O-RING B B HEX NUT 0.24 MAX. PANEL THICKNESS 6.1 FINISHED ASSEMBLY A A *REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS PER CONTACT AND WIRE SIZE. SCALE 2:1 DATE DRAWN 01/06/16 SHEET OF 2 2 PART No. REV DRAWN BY PNK HS2P SERIES CD 0A 8 7 6 5 4 3 C SolidWorks CAD File