5: 9<* 065 /,, 1 , / ) ,&(+&)% ** ,= <4<3( 0=, 9(<4( 0:69+,9:*(59,:<3 -964 /,796365.,+<:,6-4(5<(33 76>,9,+/(5+ 663: (5+ 663:(9,05 ,5+,+-696**(:065(3<:,(5+36>=63<4 , (7730*( 065: >0+,:,3,* 0656-76>,9,+(7730*( 065,8<074,5 -69, ,5+,+ <:, 796+<* 06567,9( 065:0:(=(03()3, 902,9 /6>505 * <( ,+ ( 065(9 0,3,(:, < 65 6:0 65 6 ,79,:: 3<5.,9 A ,(+ 6=()3, ,=,9 ( 065(9 ,=,9 3<5.,9 6=05. 0,3,(:, < 65(4 Figure 1 complete, the movable lever is turned to depress the plunger. The moving die retracts to its original Hydraulic Hand Crimping Tool 14907491 (Figure 1) position, completing the crimping cycle. is designed for crimping the terminals and splices in Figure 2. Read these instructions thoroughly before using the hand tool. & /96<./ Before inserting dies, refer to instruction sheet ,9405(3:(5+ 730*,: packaged with dies for detailed instructions: insert or remove dies, as necessary, by following procedures /96<./ ,9405(3:(5+ 730*,: given in the instruction sheet for the dies. /96<./ ,9405(3:(5+ 730*,: 1. Strip wires to dimensions specified on the /96<./ ,9405(3:(5+ 730*,: instructions packaged with dies (see Figure 2). 2. Insert the terminal or splice in stationary die Figure 2 according to instruction sheet packaged with dies. & % & 3. Pump movable lever until moving die grips 0.<9, terminal or splice. The hand tool has a stationary lever and a movable lever. These levers are compressed to pump hydraulic fluid behind the ram, moving it forward and thereby closing the dies. After the crimping is /0:*65 9633,++6*<4,5 0::<)1,* 6*/(5., *6 3,* 9650*: 69769( 065 (990:)<9. 6- 33 5 ,95( 065(3 0./ ,:,9=,+ % 693( ,: 9,=0:065(5,.065(3 <: 64,9 ,9=0*, 36.6(5+ *6 3,* 9650*:(9, 9(+,4(92: =0:0 6<9>,):0 ,( 000 .1 * .,*)-*( 9(+,4(92 /,9796+<* : 36.6: (5+*647(5 5(4,:<:,+(9, /,7967,9 6- /,099,:7,* 0=,6>5,9: + & % 4. Insert stripped wire into wire barrel of terminal or % (& ) % splice. Though recommendations call for at least one inspection a month, actual frequency depends on: 5. Continue pumping movable lever. A slight click may be heard, indicating the pump has shifted into The care, amount of use, and handling of the the highpressure stage. Continue pumping hand tool. movable lever and completely crimp the connector. The presence of abnormal amounts of dust and This tool has a builtin bypass cartridge that will dirt. automatically activate when full pressure is The degree of operator skill. reached. There will be a noticeable decrease in Your own established standards. handle pressure when the bypass is reached. * ) % % % Keep all pins, pivot points, and bearing surfaces lubricated with SAE 20 motor oil as follows: Tool used in daily productionlubricate daily Tool used daily (occasionally)lubricate weekly 6. Turn movable lever (to actuate striker), and Tool used weeklylubricate monthly compress levers to depress plunger. Movable die will now retract. See Figure 1. Wipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto 7. Remove the crimped terminal or splice. certain terminations may affect the electrical characteristics of an application. ) & % % & % ( & 8. Inspect the crimped terminal or splice according to inspection procedure on instruction sheet (* (& ) % packaged with the dies. 1. Make certain all retaining pins are in place and secured with retaining rings. If replacements are necessary, return the tool for repair. See Section 6, RETURN/REPLACEMENT. It is recommended that a maintenance and inspection program be performed periodically to ensure 2. Inspect for worn, cracked, or broken areas. If dependable and uniform terminations. damage is evident, return the tool for evaluation and repair as described in Section 6, The hand tool is inspected before being shipped RETURN/REPLACEMENT. however, It is recommended that the tool be inspected immediately upon arrival at your facility to & ((* (& ) % ensure that the tool has not been damaged during Check the crimping pressure to ensure that dies are shipment. fully bottomed before pressure is reduced by the internal bypass valve. The inspection should be + ) performed using each set of dies that will be used in the tool. 1. Immerse the hand tool (levers partially closed) in a reliable commercial degreasing compound to 1. Install dies according to Section 3, DIE remove accumulated dirt, grease, and foreign INSERTION AND REMOVAL, and the instruction matter. When degreasing compound is not sheet packaged with the dies. available, wipe the tool clean with a soft, lintfree cloth. Do NOT use hard or abrasive objects that 2. Select wire and terminal or splice for dies being could damage the tool. used. 2. Protect all pins, pivot points, and bearing 3. Place terminal or splice in dies according to surfaces with a THIN coat of any good grade instruction sheet packaged with dies. SAE 20 motor oil. Do NOT oil excessively. 4. Perform crimping procedure as described in 3. When the tool is not in use, keep the levers Section 4, CRIMPING PROCEDURE, Steps 3 closed to prevent objects from becoming lodged in through 5. Do not release hydraulic pressure at this the dies. Store the tool in a clean dry area. time.