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The die assembly consist of a stationary (upper) die,
a moving (lower) die, and a locator. When mated, the<)<176):A
747: 7<
dies form three crimping chambers.
$88-:
7,-
1-
The top of the stationary die is marked with the wire
size (mm) that corresponds with each crimping
chamber. The locator wire stop is used to ensure
7+)<7: %1:-
correct positioning of the wire and contact during
:15816/<78
crimping. Two of the crimping chambers are marked
0)5*-:;
with a color dot code that matches the colorcoded
contacts for a given wire size range.
Install the locator and dies according to the
7>16/ instructions packaged with the hand tool. Then
7?-: proceed as follows:
1-
1. Refer to Figure 2 and select the stranded wire of
7+)<7:
specified size and insulation diameter. Strip the
wire to the length indicated in Figure 2. Do NOT
Figure 1
cut or nick the wire strands.
2. Squeeze the tool handles together and allow the
handles to open FULLY.
Crimping Die Assembly 169414 (shown in Figure 1) is
3 ) 3-$
used in the CERTILOK* Hand Crimping Tool 169400
4$ ,+00/
to crimp the Multimate Size 16 Type III+ contacts
listed in Figure 2.
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%1:-
7<
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(
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For specific information on die installation, crimp
)<16/ 6,
adjustments, and hand tool operating instructions,
7+)<7:
refer to 4086764.47<
Read these instructions and referenced instructions
$
0. +#$# .$
before crimping any contacts.
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,+00
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& *!$. ,#$
*$0$.
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( 16
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( 16
4=-
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Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY. Figure 2
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7.
44 6<-:6)<176)4!1/0<;!-;-:>-, ! $ # ! # 7:4)<-;<:->1;176)6,!-/176)4 =;<75--:>1+-
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!#&!$ ! (( #*
* !$) $ $
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It is recommended that each operator of the dies be
!& && #
responsible for the following steps of daily
maintenance:
1. Remove all foreign particles with a clean, soft
brush or a clean, soft, lintfree cloth. If foreign
matter cannot be removed easily, or if the proper
replacement parts are needed, refer to Section 5,
REPLACEMENT.
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(!# $# $ ($&
2. Make certain all bearing surfaces are protected
(&!%%
!& ($%
with a THIN coat of good grade SAE 20 motor oil.
!&
Do NOT oil excessively.
3. When the dies are not in use, store them in a
clean, dry place.
&$#($ $
Figure 3
3. Insert the contact, wire barrelend first
into the appropriate crimping chamber from the
FRONT of the tool. Position the contact so the
locator slot is resting on the wire stop of locator.
Make sure the contact is seated on the moving die.
See Figure 3.
4. Hold the contact in position and close the dies
just enough to hold the contact in place. Do NOT
! ) $+
deform the wire barrel
5. Insert a properly stripped wire into the contact
Figure 4
wire barrel.
!% ! $(& )!%$
6. Holding the wire in place, close the tool handles
until the ratchet releases. Allow the handles to
Regular inspections should be performed by quality
FULLY open.
control personnel. A record of scheduled inspections
should remain with the die assembly and/or be
7. Remove the crimped contact from the dies and
supplied to personnel responsible for the dies.
inspect the crimp according to application
specification 11410004.
Though recommendations call for at least one
inspection a month, the inspection frequency should
be based on:
the amount of use,
The die assembly is inspected before shipment. It is
ambient working conditions,
recommended that the dies be inspected immediately
operator training and skill, and
upon arrival at your facility (according to Figure 4) to
established company standards.
ensure that the dies were not damaged during
shipment. Perform the inspection in the following sequence:
$ * $ (&$#! $&%$& (!$# )