Instruction Sheet SDEPEW-12HandTool Assembly2063956-1with 408--10370 DieAssembly2063956-2 07 OCT 10 RevB PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Nut Handle Die Set 2063956--2 Emergency Ratchet Wire Crimper Stationary Release (Upper Die) Jaw Die Retention Moving Lower Screws Jaw Contact Support Insulation Crimper Short Retaining Nut (Upper Die) Pins (2) Required Ratchet Long Retaining Adjustment Anvil (Lower) Anvil (Lower) Pins (2) Wheel Wire Die Insulation Die Required WIRE DDIIEEAASSSEMSEMBBLLYY CCOONNTTAACCTT PARTNUMBER SIZE INSULATIONDIA STRIPLENGTH (Pin) 2--2106124--7, 2--2106124--8, 2 0.20--0.33 mm 1.40--2.10 3.2--3.7 2--2106124--9, 3--2106124--0 20639562063956--22 2424--2222 AAWWGG .055055--.083083 .126126--.146146 (Socket) 1--2106123--2, 1--2106123--4 Figure 1 1. INTRODUCTION 2. DESCRIPTION The tool frame features two jaws, a handle, ratchet SDE PEW--12 Hand Tool Assembly 2063956--1 adjustment wheel, and an emergency ratchet release. consists of SDE PEW--12 Frame Assembly The die set consists of an indenter (upper die) and an 9--1478240--0 and die set assembly 2063956--2. See anvil (lower die). The tool frame holds a die assembly Figure 1. The tool is used to crimp Slim Seal SSL with two crimping chambers. See Figure 1. Die Contacts. retaining pins and die retaining screws are used to position and secure the dies in the tool frame. The tool features a ratchet and an adjustment wheel Dimensions in this instruction sheet are in NOTE with a range of settings. The ratchet ensures that the millimeters with inches in brackets . Figures and tool has completed the cycle and will not release until illustrations are for reference only and are not i the handles have been FULLY closed, unless the drawn to scale. emergency ratchet release is rotated to manually release the ratchet. The adjustment wheel controls Reason for revision is given in Section 10, REVISION the amount of handle pressure exerted on the dies SUMMARY. during the crimping procedure. E2010 Tyco Electronics Corporation, Berwyn, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 5 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproduct names, logos, orcompany names might be trademarks of theirrespective owners.408-10370 SDEPEW-12HandToolAssembly2063956-1 The dies bottom before the ratchet releases. This The ratchet has detents with audible clicks as CAUTION NOTE feature ensures maximum tensile performance of the handles are closed. The ratchet releases on the crimp. DO NOT re--adjust the ratchet. the sixth click. i 3. INSTALLATIONANDREMOVALOFDIESET 4. CONTACTSUPPORTADJUSTMENT (Figure 2) ANDLOCATORASSEMBLY (Figure 1) The contact support is preset prior to shipment, NOTE 1. Open the tool handles and remove the two die but minor adjustment may be necessary. retaining screws from the tool jaws. i 2. Place the wire anvil and insulation anvil so that 1. Make a sample crimp and determine if the their chamfered sides and their marked surfaces contact is straight, bending upward, or bending face outward, when mounted in the moving jaw of downward. the tool frame. 2. If adjustment is required, loosen the screw that 3. Insert the two die retaining pins. holds the contact support onto the locator assembly. 4. Insert the short die retaining screw through the jaw and through both anvil dies, and tighten the 3. Place a contact with wire into the proper nest screw just enough to hold the dies in place. Do not and close the tool handles until the ratchet reaches tightenthescrewcompletely at this time. the sixth click, or until the contact support touches the contact. 5. Place the wire crimper and insulation crimper so 4. Slightly loosen the nut that holds the locator that their chamfered sides and their marked assembly onto the tool frame. surfaces face outward, when mounted in the stationary jaw of the tool frame. 5. Move the contact support as required to eliminate the bending of the contact. 6. Insert the two die retaining pins. 6. Tighten the nut and close the handles until the ratchet releases. 7. Insert the long die retaining screw through the jaw and through both crimper dies, and tighten the 7. Remove and inspect the contact. screw just enough to hold the dies in place. Do not tightenthescrewcompletely at this time. 8. Make another sample crimp. If the contact is straight, tighten the contact support screw. If the 8. Carefully close the tool handles, making sure contact is still being bent during crimping, repeat that the anvils and crimpers align properly. the adjustment procedure. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both 5. CRIMPINGPROCEDURE die retaining screws. This tool is provided with a crimp adjustment NOTE 9. Place the locator assembly over the end of the feature. Initially, the crimp height should be long screw, and position the locator assembly verified as specified in Figure 3. Refer to Section against the side of the tool jaw. i 6, CRIMP HEIGHT INSPECTION, and Section 7, CRIMP HEIGHT ADJUSTMENT, to verify crimp 10. Place the nut onto the end of the long screw height before using the tool to crimp desired and tighten the nut enough to hold the locator contacts and wire sizes. assembly in place, while still allowing the locator to slide up and down. Refer to the table in Figure 1 and select wire of the specified size and insulation diameter. Strip the wire 11. To disassemble, close the tool handles until the to the length indicated in Figure 1, taking care not to ratchet releases, remove the nut, the locator nick or cut wire strands. Select an applicable contact assembly, the two die retaining screws, and the and identify the appropriate crimp section according four die retaining pins, and slide the anvils and to the wire size markings on the tool. Refer to crimpers out of the tool jaws. Figure 2 and proceed as follows: 2 of 5 TycoElectronicsCorporation Rev B