8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR H ECR-18-016872 30OCT2018 INTERFACE ADAPTER YY CT PART REVISION DESCRIPTION FEED TYPE J ECR-19-000938 18JAN2019 JAH CT NUMBER K ECR-19-005769 10APR2019 FJ TE 2151500 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL L ECR-20-001923 11FEB2020 FZ GB 2151500 -2 L FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151500-1 L MECHANICAL TERMINATING UNIT 1803515-31- - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC SEAL STRIPPER CRIMPER 293 5-2151500-2 L PNEUMATIC 2-1803583-1-1 TERMINATING UNIT - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF 292 2119641-1-1 MECHANICAL AND CRIMP - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 7-2151500-1 L MECHANICAL 2119082-4-1 TOOLING KIT - 1 1 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764-1 PNEUMATIC AND CRIMP - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 7-2151500-2 L PNEUMATIC 243 TOOLING KIT 21190831- - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 3 242 D D 7-18023-71- 7- 2151500 -7 A CRIMP TOOLING KIT - - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-11- - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2844940-11- - 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 4-1722335-31- - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182 1-5018030-01- - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 1-1752354-91- - - - 1 1 - - 1-1752354-9 STANDOFF,HOLD-DOWN 3 180 993111-11- APPLICATOR DATA - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 SIMP 5-22280-01- - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION CRIMP SIZE TYPE 176 1752353-3-1 - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175 WIRE 2.29 mm .090 F 1901680-2-1 - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN INSUL 3.30 mm .130 174 F COUNTER 9949701- - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 APPLICATOR INSTRUCTIONS 1-18028-21- 408-35042 - 1 1 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119 2844908-1 - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 2168083-12- TERMINAL NAME: UNIVERSAL MNL SOCKET 0.5-2.0 mm2 TERMINAL NAME: UNIVERSAL MNL SOCKET 0.5-2.0 mm2 - 2 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 96 690438-11- - 1 1 1 1 1 1 690438-1 FRONT STRIP GUIDE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 95 455888-7-1 - 1 1 1 1 1 1 455888-7 SPACER, CRIMPER 82 .157-.187 IN 3.99-4.75 mm .060-.130 IN 1.52-3.30 mm .157-.187 IN 3.99-4.75 mm .079-.130 IN 2.01-3.30 mm n n SIMP 5-547505-2-1 - 1 1 1 1 1 1 5-547505-2 SPRING, COMPRESSION 77 (A)114-1010 (C)114-1012 - (D)114-18011 - - TERMINAL TERMINAL 854769-4-1 - 1 1 1 1 1 1 854769-4 HOLDER, INS APPLICATION 74 APPLICATION 1803607 31- (B)114-1011 (D)114-5214 - - - - SPECIFICATION SPECIFICATION - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119791-51- - 1 1 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 TERMINALS APPLIED TERMINALS APPLIED 2119740-1-1 - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 C C 2168078-12- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 2-18032-5-2 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 (A) 350536-1 (A) 350536-2 (A) 350536-3 (A) 350536-6 (D) 926882-1 (D) 926882-3 (D) 926883-1 (D) 926883-3 - 2 2 2 2 2 2 2-18032-5 SCR, SET, FLT PNT, M5 X 20.0 61 2168083-2-1 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 3 2 C1 DWG PN 4 2 C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 (A) 350536-7 (A) 350654-1 (A) 350654-2 (A) 350654-7 (D) 926887-1 (D) 926887-3 (D) 926887-7 (D) 927965-1 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 C1 DWG PN 1 3 C1 DWG PN 2 3 C1 DWG PN 3 3 C1 DWG PN 4 3 C2 DWG PN 1 3 5-18022-5-1 (A) 350687-1 (A) 350687-2 (A) 350687-4 (A) 350687-7 (D) 927965-3 - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 C1 DWG PN 1 4 C1 DWG PN 2 4 C1 DWG PN 3 4 C1 DWG PN 4 4 21028-21- (A) 350687-8 (B) 350217-1 (B) 350218-1 (B) 350218-2 - 1 1 1 1 1 1 21028-2 PIN, SLOTTED SPRING .062 X .250 58 C1 DWG PN 1 5 C1 DWG PN 2 5 C1 DWG PN 3 5 C1 DWG PN 4 5 1338685-1-1 (B) 350218-3 (B) 350218-6 (B) 350218-7 (C) 61117-1 - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 C1 DWG PN 1 6 C1 DWG PN 2 6 C1 DWG PN 3 6 C1 DWG PN 4 6 2168083-34- (C) 61117-2 (C) 61117-4 (C) 61117-5 (C) 61117-6 - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 C1 DWG PN 1 7 C1 DWG PN 2 7 C1 DWG PN 3 7 C1 DWG PN 4 7 (C) 61117-7 (C) 61118-1 (C) 61118-2 (C) 61118-4 2168083-3-2 - 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53 C1 DWG PN 1 8 C1 DWG PN 3 8 C1 DWG PN 4 8 (C) 61118-5 (C) 61118-6 (C) 61118-7 (D) 170120-1 5018030-1-1 - 1 1 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 C1 DWG PN 1 9 (D) 170120-4 (D) 917636-1 811242-5 OLD-1 4 WIRE CRIMP HEIGHT CRIMP HEIGHT - 1 1 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-2-1 SIZE mm INCH REFERENCE SETTING WIRE CRIMP HEIGHT CRIMP HEIGHT 4 - 1 1 1 1 1 1 690753-2 SPACER, TONKER 50 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 18023-9-3 SIZE mm INCH 14 AWG REFERENCE SETTING 1.73+/-0.05 .068+/-.002 4.6 - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 2119652-1 2.00mm2 1.70+/-0.05 .067+/-.002 5.0 14 AWG 1.75+/-0.05 .069+/-.002 4.6 - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 W2 FA SETTING 3 W2 DWG WGAUGE 3 W2 DWG CRIMP HT 3 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 21196531- 1.50mm2 1.53+/-0.05 .060+/-.002 6.5 2.00mm2 1.70+/-0.05 .067+/-.002 5.0 - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 W2 DWG WGAUGE 4 W2 DWG CRIMP HT 4 W2 FA SETTING 4 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 1803583-9-1 16 AWG 1.47+/-0.05 .058+/-.002 7.2 1.50mm2 1.57+/-0.05 .062+/-.002 6.5 - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 W2 DWG WGAUGE 5 W2 DWG CRIMP HT 5 W2 FA SETTING 5 W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 1803515-11- 1.25mm2 1.45+/-0.05 .057+/-.002 7.7 16 AWG 1.50+/-0.05 .059+/-.002 7.2 - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 W2 DWG WGAUGE 6 W2 DWG CRIMP HT 6 W2 FA SETTING 6 W1 DWG WGAUGE 5 W1 DWG CRIMP HT 5 W1 FA SETTING 5 1.00mm2 1803602-1-1 1.37+/-0.05 .054+/-.002 8.2 1.25mm2 1.45+/-0.05 .057+/-.002 7.7 - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 W2 DWG WGAUGE 7 W2 DWG CRIMP HT 7 W2 FA SETTING 7 W1 DWG WGAUGE 6 W1 DWG CRIMP HT 6 W1 FA SETTING 6 18 AWG 3-1752356-4-1 1.00mm2 1.30+/-0.05 .051+/-.002 9.2 1.40+/-0.05 .055+/-.002 8.2 - 1 1 1 1 1 1 3-1752356-4 SUPPORT, TERMINAL 34 W2 DWG WGAUGE 8 W2 DWG CRIMP HT 8 W2 FA SETTING 8 W1 DWG WGAUGE 7 W1 DWG CRIMP HT 7 W1 FA SETTING 7 0.75mm2 1.30+/-0.05 .051+/-.002 9.4 2079383-52- 18 AWG 1.32+/-0.05 .052+/-.002 9.2 - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 W2 DWG WGAUGE 9 W2 DWG CRIMP HT 9 W2 FA SETTING 9 W1 DWG WGAUGE 8 W1 DWG CRIMP HT 8 W1 FA SETTING 8 0.50mm2 1.21+/-0.05 .048+/-.002 10.2 0.75mm2 3-2844962-0-2 1.30+/-0.05 .051+/-.002 9.4 - 2 2 2 2 2 2 3-2844962-0 SPACER, CYLINDRICAL, STRIP GUIDE 30 W2 DWG WGAUGE 10 W2 DWG CRIMP HT 10 W2 FA SETTING 10 W1 DWG WGAUGE 9 W1 DWG CRIMP HT 9 W1 FA SETTING 9 20 AWG 1.21+/-0.05 .048+/-.002 10.6 0.50mm2 2844992-31- 1.22+/-0.05 .048+/-.002 10.2 - 1 1 1 1 1 1 2844992-3 ASSEMBLY, STRIP GUIDE 29 W1 DWG WGAUGE 10 W1 DWG CRIMP HT 10 W1 FA SETTING 10 20 AWG 1.19+/-0.05 .047+/-.002 10.6 455888-31- - 1 1 1 1 1 1 455888-3 SPACER, CRIMPER 28 B B 22283-1-2 - 2 2 2 2 2 2 22283-1 SPRING, COMPRESSION 27 356835-1-1 - 1 1 1 1 1 1 356835-1 LEVER, DRAG RELEASE 26 240792-51- - 1 1 1 1 1 1 240792-5 DRAG, TERMINAL 25 1320928-21- - 1 1 1 1 1 1 1320928-2 STRIP GUIDE 24 *WARNING 980371-4-1 - 1 1 1 1 1 1 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR 23 2168083-2-1 LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-21- 1 RECOMMENDED SPARE PARTS VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE - 1 1 - - 1 1 1-18028-2 WASHER, FLAT, REG M4 20 21195331- INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION 21198061- & STORAGE OF APPLICATOR. - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 3 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 1-356885-4-1 - 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2119805-1-1 - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-1-1 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT - 9 1 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 8-1333205-1-1 1 2 2 1 1 1 1 8-1333205-1 ANVIL, COMBINATION 8 1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1-240641-7-1 - 1 1 1 1 1 1 1-240641-7 SPACER 7 ITEM 6..1 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - - - - - - - - - 6 DOCUMENT, 101-35000. 1-2119780-1-1 - 1 1 1 1 1 1 1-2119780-1 DEPRESSOR, SHEAR 5 238011-7-1 - 1 1 1 1 1 1 238011-7 BLOCK, CRIMPER SPACER 4 1633962-3-1 1 2 2 1 1 1 1 1633962-3 CRIMPER, INSULATION F PREMIUM 3 1 ITEM 2..1 - - - - - - - - - 2 3-456406-3-1 1 2 2 1 1 1 1 3-456406-3 CRIMPER, WIRE PREMIUM 1 1 ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 28OCT2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity HOFFNER CHK 31OCT2011 Harrisburg, PA 17105-3608 T.ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 31OCT2011 T.ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 2 PLC - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151500 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 L AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 PNEUMATIC 244 243 4.3 0.5 242 238 2 3 A 53 REF 50 8 7 82 59 1 1 34 REF 70 C C 3 SEE DETAIL A 1 TERMINAL SUPPORT LOCATION 52 4 56 177 28 5 51 176 41 2 FEED SPRING SETTING POSITION 174 2 (SHOWN FROM REAR SIDE) 175 293 44 REF 2 44.25 0.05 181 182 66 180 2 33 3 18.5 0.5 DETAIL A 164 67 77 24 58 A RAM AND HOLDDOWN SET-UP 30 74 19 B B 20 96 21 95 9 1 29 12 ITEM 30 LOCATED AT FRONT HOLES 241 27 30 REF REF 13 29 1 25 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 61 26 23 46 292 98 99 34 54 8 60 54 10 119 11 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 28OCT2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity HOFFNER CHK 31OCT2011 Harrisburg, PA 17105-3608 T.ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 31OCT2011 T.ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151500 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 L AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION