SET UP GAUGE 2119599-1 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 8 7 6 5 4 3 2 1 TERMINAL NAME: PIN AND SOCKET CONTACT THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2015 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2015 C WIRE STRIP LENGTH P LTR DESCRIPTION DATE DWN APVD INSULATION DIAMETER RANGE A 66 ATLANTIC VERSION TERMINATOR n D ECR-16-011701 16AUG2016 INTERFACE ADAPTER KH TE PART REVISION DESCRIPTION FEED TYPE 114-13157 - - E ECR-16-012240 04OCT2016 TERMINAL LG TE NUMBER APPLICATION F ECR-20-008973 23JUN2020 JAH RK - - - SPECIFICATION 2266775 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL F1 ECR-21-004362 14APR2021 FZ RK 2266775 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC TERMINALS APPLIED MECHANICAL AND CRIMP C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 7-2266775-1 F MECHANICAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TOOLING KIT C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 1438890-8 2203232-4 1438896-4 PNEUMATIC AND CRIMP 7-2266775-2 F PNEUMATIC APPLICATOR DATA TOOLING KIT 7- 2266775 -7 D CRIMP TOOLING KIT - CRIMP SIZE TYPE 1.17 mm .046 WIRE F 0.00 mm .000 INSUL - APPLICATOR INSTRUCTIONS D D 408-35042 WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE W2 DWG WGAUGE 1 W2 FA SETTING 1 RG59 or MINI RG59 5.2 APPLICATOR DATA NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER CRIMP SIZE TYPE - - - - - - - WIRE 1.17 mm .046 F 2266775 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266775 -5 1901094-3 - 2168400-6 (QUANTITY 2) INSUL - - SMART APPLICATOR 2161326-1 - 8- 2266775 -4 - - - APPLICATOR INSTRUCTIONS - - - - - - - 408-35042 SERVO 2266775 -5 1 FINE CRIMP HEIGHT ADJUST LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2844940-1 - - - - - - - SERVO 2266775 -6 1 NON-CRIMP HEIGHT ADJUST LATCH PLATE - - - - - - - TE TERMINAL TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL DATA: TE CRIMP SPECIFICATION 2266775 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - TERMINAL NAME: TERMINAL NAME: PIN AND SOCKET CONTACT PIN AND SOCKET CONTACT 7- 2266775 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 10 5 - n n 114-13157 - - 114-13157 - - TERMINAL TERMINAL 2119641-1-1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 APPLICATION APPLICATION 2119580-1-1 1 RECOMMENDED SPARE PARTS - - - - - - SPECIFICATION SPECIFICATION - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 C C 2844940-11- - 1 - 1 - 2844940-1 AIR FEED MODULE 238 2 GREASE BEARING SURFACES LIGHTLY 4 TERMINALS APPLIED TERMINALS APPLIED COUNTER 9949701- - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 2119955-11- 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 4 SHEET SUPPLIED WITH THE APPLICATOR. 28449081- C3 DWG PN 1 1 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 1274232-2 1438890-8 2203232-4 1438896-4 2365471-4 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- C1 DWG PN 1 2 4 2365466-8 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 2844907-1 POST, LOCKING 98 1-455888-2-1 ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 1-455888-2 SPACER, CRIMPER 82 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2266775 -4 1803607 3-1 - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2266775 -5 71 2119740-1-1 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2266775 -6 - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 WIRE CRIMP HEIGHT CRIMP HEIGHT 3 WIRE CRIMP HEIGHT CRIMP HEIGHT 2168078-12- 9 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 2168083-21- APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 W3 DWG WGAUGE 1 W3 FA SETTING 1 RG59 or MINI RG59 0.86+/-0.038 .034+/-.001 5.2 RG62 or RG71 6.2 5-18022-51- - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. 1338685-1-1 - 1 1 1 1 1338685-1 PAWL, FEED 56 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2168083-3-4 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 1-2168083-02- - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 5018030-11- RECOMMENDED SPARE PARTS - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-51- 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 2 - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 690753-21- ACTUATE THE COUNTER. STORAGE OF APPLICATOR. - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-93- 9 - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 3 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 21196521- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2119653-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-9-1 10 - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 46 4 TERMINAL LUBRICANT RECOMMENDED. 1803515-11- - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 B B 11 1803602-11- TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, 5 SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH. - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE *WARNING 1752356-1-1 - 1 1 1 1 1752356-1 SUPPORT, TERMINAL OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 34 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2079383-52- ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING INFORMATION. DOCUMENT, 101-35000. - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-3-2 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER - 2 2 2 2 2-2844962-3 SPACER, CYLINDRICAL, STRIP GUIDE 30 12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) 2844992-11- THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.94 . - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 1-455888-01- - 1 1 1 1 1-455888-0 SPACER, CRIMPER 28 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1320928-2-1 - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- 13 13 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-22- CABLE DIAMETER - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 356885-51- - 1 1 1 1 356885-5 STOP, SHEAR 11 1803216-1 - 1 1 1 1 1803216-1 HOLDER, SHEAR 10 1 18032511- - 1 1 1 1 1803251-1 SHEAR, FLOATING 9 1 6-1633933-2-1 1 2 2 1 1 6-1633933-2 ANVIL, COMBINATION 8 1 ITEM 6..1 - - - - - - - 6 1803419-3-1 - 1 1 1 1 1803419-3 DEPRESSOR, SHEAR 5 ITEM 4..1 - - - - - - - 4 ITEM 3..1 - - - - - - - 3 1 ITEM 2..1 CUT TO LENGTH AT ASSEMBLY. - - - - - - - 2 5-568176-2-1 1 2 2 1 1 5-568176-2 CRIMPER, WIRE 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14MAY2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 14MAY2015 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14MAY2015 LISTED IN THE APPLICATION SPECIFICATION. T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2266775 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 F1 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND 282 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS. FOR LEADMAKER APPLICATIONS8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2015 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2015 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 PNEUMATIC 44 2 53 A 238 0 50 REF 8 59 82 1 1 34 REF 52 C C SEE DETAIL A TERMINAL SUPPORT LOCATION 51 56 28 5 FEED SPRING SETTING POSITION 41 (SHOWN FROM REAR SIDE) 44 REF 44.94 0.05 66 DETAIL A 2 67 164 33 RAM SET-UP A 24 19 B B 20 30 21 9 1 29 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF REF 29 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 60 113 46 98 99 34 54 8 54 10 4 1 1 248 47 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14MAY2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER CHK 14MAY2015 Harrisburg, PA 17105-3608 T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14MAY2015 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2266775 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 F1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION