SET UP GAUGE 2119599-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 8 7 6 5 4 3 2 1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - - - TERMINAL ATLANTIC VERSION TERMINATOR APPLICATOR DATA APPLICATION E ECR-19-007945 17MAY2019 INTERFACE ADAPTER TB TE PART - - - REVISION DESCRIPTION FEED TYPE SPECIFICATION CRIMP SIZE TYPE E1 ECR-20-016024 11NOV2020 JWC TE NUMBER 1.12 mm .044 F ECR-21-113739 14SEP2021 WIRE TB RK F TERMINALS APPLIED 2151832 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL - INSUL G ECR-21-114929 23SEP2021 - LG RK C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE SEAL TE SEAL 2151832 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC APPLICATOR INSTRUCTIONS C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 408-35042 DOUBLE ACTING C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 7 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) 3- 2151832 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 C2 DWG PN 4 3 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) WITH SENSORS MECHANICAL AND CRIMP 7-2151832-1 G MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151832-2 G PNEUMATIC TOOLING KIT 7- 2151832 -7 A CRIMP TOOLING KIT - D D WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER - - - - - - - 2151832 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2151832 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151832 -4 - - - - - - - - - - SERVO 2151832 -5 1 FINE CRIMP HEIGHT ADJUST LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 APPLICATOR DATA - - - - - - - SERVO CRIMP SIZE TYPE 2151832 -6 1 NON-CRIMP HEIGHT ADJUST TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION LATCH PLATE - - - - - - - WIRE 1.12 mm .044 F TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 2151832 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - INSUL 1.57 mm .062 O 2844950-11- - - - 1 - - 2844950-1 AIR FEED MODULE 290 7- 2151832 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE APPLICATOR INSTRUCTIONS 2119641-1-1 - 1 - - 1 - 2119641-1 FEED CAM, AIR FEED 408-35042 248 .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n 2119082-81- 10 - 1 1 1 1 1 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT 244 - - - TERMINAL TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION 2079764 APP1- - 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 APPLICATION 2119083-1 TERMINAL NAME: CONTACT, MALE, GENERATION Y, 0.64 - - - SPECIFICATION - 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-7-1 1 RECOMMENDED SPARE PARTS WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 C C 2119580-11- TERMINALS APPLIED 8 n 9 - - 1 - - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2 GREASE BEARING SURFACES LIGHTLY 2844940-1-1 C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 114-13183 - - - 1 - - 1 - 2844940-1 AIR FEED MODULE TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL TERMINAL 238 COUNTER 994970-1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 APPLICATION 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) - REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 SHEET SUPPLIED WITH THE APPLICATOR. 2844908-1 - - - C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 SPECIFICATION 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) - 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1 2844907-1 POST, LOCKING 98 TERMINALS APPLIED 455888-4-1 ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 1 455888-4 SPACER, CRIMPER 82 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2151832 -4 1803607 3-1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2151832 -5 71 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 2119791-91- 1924968-8 1-2035334-8 1-1456968-4 1-2138699-4 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2151832 -6 - 1 1 1 1 1 2119791-9 DEPRESSOR, WIRE 70 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 3 2 C1 DWG PN 4 2 WIRE CRIMP HEIGHT CRIMP HEIGHT 2119740-11- 9 1-1924727-4 2035170-4 1-1456968-8 1-2138699-8 - 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE C1 DWG PN 1 3 C1 DWG PN 2 3 C1 DWG PN 3 3 SIZE mm INCH REFERENCE SETTING 2168078-12- 1924955-8 1-2035170-4 1-1456574-8 APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 C1 DWG PN 1 4 C1 DWG PN 2 4 C1 DWG PN 3 4 1-1924955-8 1924275-8 2098762-4 2168083-2-1 - 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 C1 DWG PN 1 5 C1 DWG PN 2 5 C1 DWG PN 3 5 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. 2035334-8 1456968-8 1-1456841-8 5-18022-5-1 - 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. 1338685-1-1 - 1 1 1 1 1 1338685-1 PAWL, FEED WIRE CRIMP HEIGHT CRIMP HEIGHT 56 4 7 2168083-3-4 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 6 SIZE mm INCH REFERENCE SETTING - 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 1-2168083-02- *WARNING W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 2x0.13 OR 2X26 AWG - 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 8 8.8 53 0.84+/-0.02 .033+/-.001 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 1803382-61- W1 FA SETTING 2 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE ACTUATE THE COUNTER. 0.35mm2 OR 22 AWG - 1 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 0.91+/-0.03 .036+/-.001 8.2 50 18023-93- - 1 2 - 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 49 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 2119652-1 - - 1 - - 1 2119652-1 FEED CAM, PRE FEED 48 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO 21196531- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 - - 1 2119653-1 FEED CAM, POST FEED 47 THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR 1803583-9-1 - 1 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1803515-11- PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1 RECOMMENDED SPARE PARTS 1803602-1-1 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, - 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 B B 1752356-11- REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND - 1 1 1 1 1 1752356-1 SUPPORT, TERMINAL 34 OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 2079383-52- STORAGE OF APPLICATOR. - 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) INFORMATION. 33 2-2844962-42- 3 - 2 2 2 2 2 2-2844962-4 SPACER, CYLINDRICAL, STRIP GUIDE 30 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 12 2844992-7-1 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) - 1 1 1 1 1 2844992-7 ASSEMBLY, STRIP GUIDE 29 USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.89 . 1320928-2-1 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 1 1320928-2 STRIP GUIDE 24 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2168083-2-1 - 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1-18028-22- - 2 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2119533-1 - 1 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 DOCUMENT, 101-35000. 21198061- CABLE DIAMETER - 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-3-1 6 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH - 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 THIN WALL (FLR) INSULATION. 1-356885-4-1 - 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 7 THIS APPLICATOR EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, - 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 1 10 1803095-1-1 AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. - 1 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT 9 1 1803058-6-1 1 2 2 1 1 1 1803058-6 ANVIL, COMBINATION 8 8 WIRE STRIP LENGTH 1 ITEM 7..1 2X0.13 mm 2x0.13 mm or 2x 26AWG 4.3-4.5mm .169-.177 IN - - - - - - - - 7 ITEM 6..1 0.35mmor 22AWG 4.0-4.5 mm .157-.177 IN - - - - - - - - 6 2119757-1-1 - 1 1 1 1 1 2119757-1 DEPRESSOR, SHEAR 9 5 INSULATION DIAMETER RANGE 3-238011-1-1 2X0.13mm or 2X26AWG 0.85-1.05mm .033-.041 IN - 1 1 1 1 1 3-238011-1 BLOCK, CRIMPER SPACER 4 1-1803019-11- 0.35mm or 22AWG 1.10-1.40mm .043-.055 IN 1 2 2 1 1 1 1-1803019-1 CRIMPER, INSULATION O 3 1 1 455888-1-1 CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 1 455888-1 SPACER, CRIMPER 2 3-1633860-6-1 1 2 2 1 1 1 3-1633860-6 CRIMPER, WIRE 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -32 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26APR2010 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 26APR2010 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 26APR2010 LISTED IN THE APPLICATION SPECIFICATION. U.GUO mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151832 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 G 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A 59 D D 56 PNEUMATIC 44 2 244 A 238 243 59 242 2 3 53 50 REF 4.3 0.5 8 82 SEE DETAIL A 1 34 REF 1 56 C C 2 3 FEED SPRING SETTING POSITION TERMINAL SUPPORT LOCATION 1 4 (SHOWN FROM REAR SIDE) 70 5 41 DETAIL A 44 REF 44.61 0.05 66 2 164 67 DOUBLE ACTING 33 PNEUMATIC 7 RAM SET-UP WITH SENSORS A 24 19 290 B B A 30 20 59 21 29 9 1 ITEM 30 LOCATED AT 12 FRONT HOLES 56 SEE DETAIL A 241 30 REF REF 29 13 1 11 CAM POSITIONS CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 46 98 99 34 54 8 60 54 10 1 1 248 47 48 FEED TRACK POSITION 7 GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26APR2010 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK 26APR2010 Harrisburg, PA 17105-3608 L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 26APR2010 U.GUO mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO 7 ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151832 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 G AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION