SET UP GAUGE 2119599-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 8 7 6 5 4 3 2 1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - - - TERMINAL ATLANTIC VERSION TERMINATOR APPLICATOR DATA APPLICATION A RELEASED 17NOV2015 INTERFACE ADAPTER MR GB PART - - - REVISION DESCRIPTION FEED TYPE SPECIFICATION CRIMP SIZE TYPE B ECR-17-08521 13JUN2017 YY TE NUMBER 2.36 mm .093 C ECR-18-005592 12APR2018 WIRE AW GB F TERMINALS APPLIED 2266948 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL - INSUL D ECR-18-014101 05SEP2018 - TB TE C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE SEAL TE SEAL 2266948 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC APPLICATOR INSTRUCTIONS C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 408-35042 MECHANICAL AND CRIMP C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 7-2266948-1 D MECHANICAL 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) TOOLING KIT C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 C2 DWG PN 4 3 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) PNEUMATIC AND CRIMP 7-2266948-2 D PNEUMATIC TOOLING KIT 7- 2266948 -7 C CRIMP TOOLING KIT - D D WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER APPLICATOR DATA 2119640-1-1 - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED CRIMP SIZE TYPE 250 - - - - - - - 1803259-11- - 1 - 1 - 1803259-1 BUSHING, FLANGED 249 WIRE 2.36 mm .093 F 2266948 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266948 -5 1901094-3 - 2168400-6 (QUANTITY 2) 2119641-11- - 1 - 1 - 2119641-1 FEED CAM, AIR FEED INSUL 2.75 mm .108 248 O SMART APPLICATOR 2161326-1 - 8- 2266948 -4 - - - 2119082-4-1 - 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 APPLICATOR INSTRUCTIONS - - - - - - - 2079764-1 SERVO 408-35042 - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 2266948 -5 1 FINE CRIMP HEIGHT ADJUST 243 LATCH PLATE 21190831- PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-7-1 - - - - - - - SERVO - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2266948 -6 1 NON-CRIMP HEIGHT ADJUST 2119580-11- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION LATCH PLATE - - - - - - - - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2063440-11- MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 2266948 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - 1 - 1 - 2063440-1 AIR FEED MODULE 238 21045-3-2 TERMINAL NAME: MX150 1.5MM BLADE - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172 7- 2266948 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE COUNTER 994970-1 - REF REF REF REF 994970-2 COUNTER, MAGNETIC WIRE STRIP LENGTH INSULATION DIAMETER RANGE 164 .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n 2406381- 10 - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 4.70-5.60 mm .185-.220 IN 2.10-2.60 mm .083-.102 IN n - - - TERMINAL 3-23627-7-1 - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 APPLICATION AS-33000-001 Rev E - - TERMINAL 2119799-1 - - - SPECIFICATION - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 APPLICATION 2119955-11- 1 RECOMMENDED SPARE PARTS - - - SPECIFICATION - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 C C 28449081- TERMINALS APPLIED - 1 1 1 1 2844908-1 SCREW, LOCKING 99 2 GREASE BEARING SURFACES LIGHTLY TERMINALS APPLIED 28449071- 5 C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 - 1 1 1 1 2844907-1 POST, LOCKING TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 98 455888-5-1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL MOLEX TERMINAL TE TERMINAL MOLEX TERMINAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) - 1 1 1 1 455888-5 SPACER, CRIMPER 82 SHEET SUPPLIED WITH THE APPLICATOR. 1803607-11- C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) 2113834-1 33000-1001 2113834-3 33011-3003 - 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 2119791-6-1 C1 DWG PN 1 2 C1 DWG PN 2 2 4 2113834-2 33011-0002 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 2119791-6 DEPRESSOR, WIRE 70 2119740-1-1 ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2266948 -4 2168078-12- - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2266948 -5 66 2168083-21- SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2266948 -6 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 WIRE CRIMP HEIGHT CRIMP HEIGHT 5-18022-51- 9 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 1338685-11- APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 1338685-1 PAWL, FEED 56 M1L-123A4 (TXL) 14 AWG 1.65+/-0.05 .065+/-.002 6.4 2168083-34- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 M1L-135A1 (UTX) 14 AWG 6.4 6 1.65+/-0.05 .065+/-.002 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. 2168083-8-2 W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 2 2 2 2 2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16 53 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. JASO D611 (AVSS) 2mm 1.60+/-0.05 .063+/-.002 6.9 5018030-11- FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 M1L-126A1 1.5mm 1.40+/-0.05 .055+/-.002 9.2 811242-5-1 - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 690753-2-1 - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-9-3 8 *WARNING MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- ACTUATE THE COUNTER. ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 9 - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 1803583-91- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO 1803515-1-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 1 44 RECOMMENDED SPARE PARTS 1803602-11- THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR 10 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 41 1-1752356-91- 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1-1752356-9 SUPPORT, TERMINAL 34 B B STORAGE OF APPLICATOR. 11 2079383-5-2 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE 3-2844962-02- 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 2 2 2 2 3-2844962-0 SPACER, CYLINDRICAL, STRIP GUIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 30 2844992-41- INFORMATION. - 1 1 1 1 2844992-4 ASSEMBLY, STRIP GUIDE 29 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 240792-1-1 - 1 1 1 1 240792-1 DRAG, TERMINAL 25 12 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) 1320928-2-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.15 . - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-2-1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 5 TERMINAL LUBRICANT IS RECOMMENDED. 1-18028-2-2 - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- 13 13 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 DOCUMENT, 101-35000. CABLE DIAMETER - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-31- - 1 1 1 1 1-356885-3 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 318707-4-1 - 1 1 1 1 318707-4 FLOATING SHEAR, FRONT 9 1 4-1803055-7-1 1 2 2 1 1 4-1803055-7 ANVIL, COMBINATION 8 1 240641-3-1 - 1 1 1 1 240641-3 SPACER 7 ITEM 6..1 - - - - - - - 6 2119757-41- - 1 1 1 1 2119757-4 DEPRESSOR, SHEAR 5 3-238011-21- - 1 1 1 1 3-238011-2 BLOCK, CRIMPER SPACER 4 2-1803365-91- 1 1 2 2 1 1 2-1803365-9 CRIMPER, INSULATION O THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. 3 1 1 ITEM 2..1 CUT TO LENGTH AT ASSEMBLY. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS - - - - - - - 2 CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE 5-1673600-2-1 1 2 2 1 1 5-1673600-2 CRIMPER, WIRE 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH 1 CONNECTIVITY APPLICATION SPECIFICATION HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO THIN WALL (FLR) INSULATION. TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 19AUG2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 19AUG2015 Harrisburg, PA 17105-3608 FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC OTHERWISE SPECIFIED: 19AUG2015 LISTED IN THE APPLICATION SPECIFICATION. U.GUO mm Ocean Side Feed APPLICATION. PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2266948 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 D 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND 282 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 250 PNEUMATIC 2 244 249 243 53 238 242 2 3 A 50 163 7 REF 6 0.5 8 59 82 136 1 34 REF 1 137 52 3 C C 1 4 172 TERMINAL SUPPORT LOCATION 51 70 56 5 41 44 REF 44.25 0.05 66 2 67 164 33 RAM SET-UP A 24 19 B B 20 30 21 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 25 241 30 REF REF 29 13 1 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 113 46 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 19AUG2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK 19AUG2015 Harrisburg, PA 17105-3608 L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 19AUG2015 U.GUO mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2266948 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 D AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION