Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly91337-1 408--8378 withDieAssembly91337-2 23 JUL 09 Rev A PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin PRO--CRIMPER III Hand Die Assembly Crimping Tool Frame 354940--1 (408--9930) Moving Jaw Ratchet Adjustment Wheel The PRO--CRIMPERIIIHand Crimping Tool isa Commercialgrade tool Stationary Handle andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or prototypingin industrial,commercial,orinstitutional applications.Product crimped with thistool will meetthe crimp heightrequirementforhand toolsin the appropriate 114 seriesspecification,butmaynotcomplywith otherfeature parametersofthe specification.Tyco Electronicsoffersa varietyoftoolsto satisfyyourperformance requirements.Foradditional information,contactthe Moving Handle Tooling Assistance Center at 1--800--722--1111. Wire TETE DDiiee LLococaattoror PPrroducoductt Size Insulation Assembly Assembly Family StripLength (AWG) Diameter(Max.) 18 2.54 .100 9133791337--22 5851558515--11 SSiizeze 1166 CCoontactsntacts 33.8181 .150 150 16--14 3.18 .125 Suppliedwithdieassembly.Alsoavailableseparately. Contactthe Tooling Assistance CenterorProductInformation (atthe numberslisted below)forspecificcontactpartnumbers. Figure 1 Reasons for revision are listed in Section 10, 1. INTRODUCTION REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 91337--1 consists of Die Assembly 91337--2 and 2. DESCRIPTION PRO--CRIMPER III Hand Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, moving jaw, moving handle, and Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with two crimping chambers. See Figure 1. All dimensions on this document are in NOTE millimeters with inches in brackets . Figures are not drawn to scale. The die assembly features a wire anvil, insulation i anvil, wire crimper, and insulation crimper. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 5 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-8378 PRO-CRIMPERIIIHandCrimpingToolAssembly91337-1 Locator Nut Assembly Tool Frame Chamfered Edge (Typ) Die Retaining Contact Pins (4) Locator Long Die Retaining Wire Crimper Screw Insulation Wire Anvil Crimper Markings Face Insulation Outward (Typ) Anvil Short Die Retaining Chamfered Screw Edge (Typ) Figure 2 Die retaining pins and die retaining screws are used 7. Insert the long die retaining screw through the to position and secure the dies in the tool frame. jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not Attached to the outside of the frame is a locator tighten the screw completely at this time. assembly, which contains a locator and contact 8. Carefully close the tool handles, making sure retainer. A nut is used on the upper die retaining that the anvils and crimpers align properly. screw to hold the locator assembly in place. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvils and crimpers in place, then tighten both 3. INSTALLATIONANDREMOVALOFDIEASSEMBLY die retaining screws. ANDLOCATORASSEMBLY (Figure 2) 9. Place the locator assembly over the end of the 1. Open the tool handles, and remove the two die long die retaining screw. Position the locator retaining screws from the tool jaws. assembly against the side of the tool jaw. 2. Place the wire anvil and insulation anvil so that 10. Place the nut onto the end of the long screw the chamfered sides and marked surfaces face and tighten the nut enough to hold the locator outward, when mounted in the moving jaw of the assembly in place, while still allowing the locator to tool frame. slide up and down. 3. Insert two die retaining pins through the tool 11. To disassemble, close the tool handles until the frame and into the anvils. ratchet releases, remove the nut, the locator assembly, the two die retaining screws, and the 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 4. CRIMPINGPROCEDURE 5. Place the wire crimper and insulation crimper so This tool is provided with a crimp adjustment that their chamfered sides and their marked NOTE feature. Initially, the crimp height should be surfaces face outward, when mounted in the verified as specified in Section 5, CRIMP stationary jaw of the tool frame. i HEIGHT INSPECTION, and Section 6, 6. Insert two die retaining pins through the tool RATCHET (Crimp Height) ADJUSTMENT, before frame and into the crimpers. using the tool to crimp desired contacts. 2 of 5 Tyco ElectronicsCorporation RevA