SPECIFICATION CONTROL DRAWING
Product Rev Color Metal Crimp Splice Shield Splice
Part Code A B C D E J
Name (a) min (d) min (c) max O.D. max
D-150-0094 B Yellow 0.81 (0.032) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 3.00 1.52 1.78 5.84
0.56 (0.022) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.118) (0.060) (0.070) (0.230)
D-150-0095 B Yellow 0.81 (0.032) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 4.00 1.91 2.03 6.86
0.56 (0.022) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.157) (0.075) (0.080) (0.270)
D-150-0096 A Red 1.35 (0.053) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 6.00 3.00 3.48 8.90
1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.236) (0.118) (0.137) (0.350)
Sealing Sleeve Filler Sleeve
Part F H G
Name (a) min (b) max O.D. max (a) min (e) max (f) nom
D-150-0094 3.00 (0.118) 0.64 (0.025) 5.08 (0.200) -none-
D-150-0095 4.00 (0.157) 1.27 (0.050) 6.35 (0.250) 4.00 (0.157) 1.78 (0.070) 2.67 (0.105)
D-150-0096 6.00 (0.236) 1.91 (0.075) 7.62 (0.300) 6.00 (0.236) 1.78 (0.070) 3.00 (0.118)
TITLE :
Tyco Electronics Corporation
RAYCHEM
305 Constitutional Drive
SPLICE, COAXIAL CABLE,
Products
Menlo Park, CA 94025 USA
ENVIRONMENT RESISTANT
Unless otherwise specified dimensions are in millimeters.
DOCUMENT NO.: D-150-0094/-0096
Inches dimensions are in between brackets.
TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to amend this DATE: DOC ISSUE:
0.00 N/A drawing at any time. Users should evaluate the
May 29, 2001 1
0.0 N/A ROUGHNESS IN suitability of the product for their application.
0 N/A MICRON
DRAWN BY: REPLACES: DCR NUMBER: PROD. REV. SCALE: SIZE: SHEET:
M. FORONDA N/A D010122 SEE TABLE None A 1 of 2
If this document is printed it becomes uncontrolled. Check for the latest revision. SPECIFICATION CONTROL DRAWING
SELECTION GUIDE:
(a) As supplied. Cable jacket diameter must be less than this value.
(b) Recovered I.D. through meltable inserts of sealing sleeve. Cable dielectric diameter must be greater than this value.
(c) Recovered I.D. through shrinkable shield of shield splice sleeve. Cable shield diameter must be greater than this value. Cable
shield may be folded back over cable jacket to increase its diameter.
(d) Recovered I.D. through meltable inserts of shield splice sleeve. Cable jacket must be greater than this value.
(e) Recovered I.D. of filler sleeve.
(f) Recovered O.D. of filler sleeve.
(g) Conductor Range: -0094 & -0095: 0.25 to 0.51 (0.010 to 0.020) 30 to 26 AWG
-0096: 0.51 to 1.02 (0.020 to 0.040) 26 to 20 AWG
MATERIALS
1. SHIELD SPLICE SLEEVE:
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
SHIELD: Solder impregnated, flux coated copper wire braid.
SOLDER: TYPE Sn63 per ANSI-J-STD-006.
FLUX: TYPE ROM1 per ANSI-J-STD-004.
MELTABLE RINGS: Environment resistant thermoplastic. Color: gray.
2. CRIMP SPLICE: Tin plated copper alloy. Color code: see table.
BASE METAL: Copper Alloy 101 or 102 per ASTM B-75.
PLATING: Tin per MIL-T-10727, Type 1.
3. INSULATION SLEEVE: Heat-shrinkable, radiation cross-linked modified polyolefin, color: black.
4. SEALING SLEEVE:
INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride.
SEALING RING: Environment resistant thermoplastic. Color: gray.
APPLICATION
1. These parts are designed to make a 1 to 1 environment resistant in-line splice in coaxial cables having tin or silver-plated
conductors and shields and rated for at least 125C.
ASSEMBLY PROCEDURE:
1. Cable Preparation
A. Remove 26.67 to 27.95 (1.05 to 1.10) of cable jacket.
B. Remove 15.24 - 16.51 (0.600 - 0.650) of shield.
C. Remove 6.35 7.62 (0.250 - 0.300) of dielectric.
D. If cable shield is to be folded back over Jacket to increase its diameter (see Selection Guide), remove 15.24 - 16.51
(0.600 to 0.650) of cable jacket and fold shield back over jacket, then continue as in B and C above.
2. Place shield splice sleeve and sealing sleeve filler sleeve (if used) onto one of the cables in the order listed.
3. Crimp the conductors of the cables into the barrels of the metal crimp splice using a calibrated Raychem AD-1377 Crimp
Tool.
4. Place the filler sleeve over the crimped splice and heat, using a Raychem approved hot air heater, until it recovers onto the
splice.
5. Center the sealing sleeve over the splice and heat until sleeve recovers and inserts melt and flow.
6. Position the shield splice sleeve so that trailing ends of the shrinkable shield are centered between the cable jackets. Apply
heat. Start at center of shield and heat until the impregnated solder has melted and the sleeve and shield have recovered
down onto the cable braid, heat toward one end slowly. Heat the overlap area for an additional 5-10 seconds to ensure
adequate wetting of the cable shield and then slowly move heat across splice to overlap section on second cable. Recover
this end and apply additional heat to ensure wetting. Finally, heat the two sealing, rings until they melt and flow. Cool
undisturbed until solder resolidifies. The use of a Raychem AD-1319 holding fixture is recommended in order to hold
cables in correct alignment during the heating and subsequent cooling steps.
TITLE :
Tyco Electronics Corporation
RAYCHEM
305 Constitutional Drive
SPLICE, COAXIAL CABLE,
Products
Menlo Park, CA 94025 USA
ENVIRONMENT RESISTANT
Unless otherwise specified dimensions are in millimeters.
DOCUMENT NO.: D-150-0094/-0096
Inches dimensions are in between brackets.
TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to amend this DATE: DOC ISSUE:
0.00 N/A drawing at any time. Users should evaluate the
May 29, 2001 1
0.0 N/A ROUGHNESS IN suitability of the product for their application.
0 N/A MICRON
DRAWN BY: REPLACES: DCR NUMBER: PROD. REV. SCALE: SIZE: SHEET:
M. FORONDA N/A D010122 SEE TABLE None A 2 of 2
If this document is printed it becomes uncontrolled. Check for the latest revision.