Cable-to-Cable Splicing
SolderShield Shielded and Coaxial Cable Splices
Product Facts
Flux-coated, solder-
impregnated copper shield
braid encased in a
transparent heat-shrinkable
insulation sleeve provides a
controlled soldering
process, encapsulation,
inspectability, strain relief,
and insulation
One-piece design provides
easy installation and lower
installed cost
Circumferential (360)
shielding results in EMI
protection and shield
continuity equal to or better
than the original cable
Conductor splices are made
using MiniSeal crimp
products, which are
recognized by MIL-S-81824
and MIL-W-5088
Applications Product Selection Process Refer to TE installation
procedure RCPS-150-02
Used for splicing a wide For splicing multiconductor
(D-150 series) and
range of cables, including cables refer to Table A.
RPIP-699-00 (B-202 series)
coaxial and multiconductor
For splicing coaxial cables
for detailed instructions and
cables.
refer to Table B.
recommended reflector
SolderShield devices can
attachment.
Installation
be used to repair or splice
You will find ordering infor-
shielded or coaxial cables.
For proper installation of
mation for most of these
These products consist of
these devices, the correct
tools in Section 10.
a MiniSeal crimp splice
heating tool and reflector
plus a flux-coated, solder-
attachment must be used.
impregnated copper shield
Any one of the following
encased in a heat-shrinkable
TE heating tools is recom-
sealing sleeve, for splicing
mended:
the shields. SolderShield
HL1910E/HL2010E
kits terminate single- or
IR-1759 MiniRay
multiple-conductor cables,
eliminate EMI problems at
CV-1981
the splice, and provide
strain relief for the cable.
Specifications/Approvals
Series Military TE
US: M81824 (conductor splice only)
D-150
RT-1404
UK: RAF AP 1130-2008-1
Available in:
Americas
Europe
Asia Pacific
8-66
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015Electrical Interconnect Products
Cable-to-Cable Splicing
SolderShield Shielded and Coaxial Cable Splices (Continued)
SolderShield Splice Crimp Splice
Table A. Multiconductor
Cable Splices
L
1
Each SolderShield part
L L
3 2
consists of a SolderShield
splice and one or more
I.D.
conductor splices. Refer to
information below for
description and numbers of
conductor splices.
SolderShield Product Dimensions
Conductor Splice
Dimensions
Part No.
Size Range Color Quantity
2
L1 L2 L3 ID
CMA [mm ] Code Per Kit
Tin Plated Nickel Plated
Max. Nom. Min. Min.
Min.Max.
80.50 50.00 10.20 3.00 3041510
D-150-0168 D-150-0228 Red 1
[3.17] [1.97] [.400] [.118] [0.150.75]
80.50 50.00 10.20 4.00 7792680
D-150-0169 D-150-0229 Blue 1
[3.17] [1.97] [.400] [.157] [0.391.34]
80.50 50.00 10.20 5.00 19006755
D-150-0170 D-150-0230 Yellow 1
[3.17] [1.97] [.400] [.197] [0.953.37]
10.60 75.00 10.20 4.00 3041510
D-150-0174 D-150-0231 Red 2
[4.17] [2.95] [.400] [.157] [0.150.75]
10.60 75.00 10.20 5.00 7792680
D-150-0175 D-150-0232 Blue 2
[4.17] [2.95] [.400] [.197] [0.391.34]
10.60 75.00 10.20 6.00 19006755
D-150-0176 D-150-0233 Yellow 2
[4.17] [2.95] [.400] [.236] [0.953.37]
10.60 75.00 10.20 9.00 3041510
D-150-0177 D-150-0234 Yellow 2
[4.17] [2.95] [.400] [.356] [0.150.75]
10.60 75.00 10.20 4.00 3041510
D-150-0178 D-150-0235 Red 4
[4.17] [2.95] [.400] [.157 ] [0.150.75]
10.60 75.00 10.20 5.00 7792680
D-150-0179 D-150-0236 Red 4
[4.17] [2.95] [.400] [.197] [0.391.34]
10.60 75.00 10.20 6.00 19006755
D-150-0180 D-150-0237 Blue 4
[4.17] [2.95] [.400] [.236] [0.953.37]
10.60 75.00 10.20 9.00 19006755
D-150-0181 D-150-0238 Yellow 4
[4.17] [2.95] [.400] [.353] [0.953.37]
Note: The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conduc-
tors. All the kits have environmental-sealing capability. The cable temperature rating must be 125C minimum.
To find the splice kit part number for your application:
1. Determine the number of conductors in the cable to be spliced.
2. Determine the gauge of each conductor or the maximum jacket OD.
3. Determine the conductor plating. 8
4. Select the appropriate part number from the table above.
8-67
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015