Introducing Cold Applied SplicesCold Applied Splices KEY FEATURES DESCRIPTION The cold applied splice product line is designed at a single component in-line One-step termination and splice to provide high environmental protection to seal the termination from moisture and provide electrical isolation. If moisture is present, it can lead to environmental protection insulation failure and breakdown of the electrical connection. In this product, sealing is achieved by replacing traditional methods, such as No heating required for grommets, greases and tapes with a novel Tyco Electronics gel technology. The electrical isolation is provided by a polymer outer layer. installation safe for use APPLICATIONS on fueled aircraft Ideal for aerospace and defense application where performance and reliability is essential Reliable in a wide variety Designed to provide an immersion resistant in-line splice on 1:1 wires of environmental condi- - Wide range from 26 AWG to 12 AWG - Nickel-plated, silver-plated, and tin-plated conductors tions - Insulation rated for at least 135C Protects and seals on al conventional MIL spec and commercial wire insulation Achieve environmental systems performance while STANDARDS & SPECS maintaining: Meets or exceeds the following: - Small profile - SAE-AMS-DTL-23053/8 (Insulation sleeve) - SAE-AS81824/12 - Electrical performance Under qualification for SAE AS81824 and AS81824/12 Easy installation and ORDERING INFORMATION application flexibility Minimum order quantity: 500 pieces for all sizes Prevents water ingress ENVIRONMENTAL under permanent Temperature range: -65C to 150C pressure/weight Dielectric strength: 2,500 V Maximum Insulation resistance: 5,000 Mega-ohms minimum Altitude immersion: 75,000 ft. Fluid resistance: MIL-L-7808, MIL-L-3699, MIL-H-5605 (Hydraulic), MIL-A-8243, MIL-C-59769, and MIL-T-5624 (JP-5) ELECTRICAL Current rating as defined by the size of crimp, guage of wire and specification MECHANICAL Cold splice tensile strenth exceeds strength of spliced wire Tyco Electronics I Cold Applied Splice