D-436-43

CUSTOMER DRAWING MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. INTEGRAL MULTI-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 3. SEPARATE MULTI-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 4. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75. Plating: Tin per MIL-T-10727, Type 1. Color Code: See table below. Dimensions: Crimp Splice Installation Data: Wire Size Range of Crimp Splicer Part Prod. I.D.0.05 O.D.0.08 Color Two Wires Three Wires Name Rev. (I.D.0.002) (O.D.0.003) Code Minimum Maximum Minimum Maximum D-436-42 F 1.70 (0.067) 2.62 (0.103) Blue 2 x 24 2 x 20 3 x 24 3 x 22 D-436-43 A 2.54 (0.100) 3.81 (0.150) Yellow 2 x 22 2 x 16 3 x 22 3 x 18 APPLICATION 1. These parts are designed to provide an immersion resistant in-line splices of 2 or 3 to 2 or 3 wires falling within the size range listed above, having insulations rated for at least 135C. 2. Parts are available only as an assembly of one of each Item 1 and Item 2. 3. Crimp splicer may be installed with Raychem AD-1377 crimp tool or equivalent. 4. Inside diameter and outside diameter of splice are to be measured in crimp area, 2.54 to 5.08 (0.100 to 0.200) from ends of part. Slight burr permitted on parted surfaces. 5. Acceptance sampling shall be in accordance with paragraph 4.6.1 of MIL-T-7928. 6 . Packing and packaging shall be in accordance with Section 5, Level C, of MIL-T-7928. 7. This document takes precedence over documents referenced herein. TITLE : Raychem IN-LINE SPLICE SEALING Devices SYSTEM, MULTI-WIRE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. DOCUMENT NO.: D-436-42/-43 INCHES DIMENSIONS ARE BETWEEN BRACKETS. TE CONNECTIVITY (TE) RESERVES THE RIGHT TO TOLERANCES: ANGLES: N/A DATE: REVISION: CHANGE THIS DRAWING AT ANYTIME. USER SHOULD 0.00 N/A June 26, 2015 C EVALUATE THE SUITABILITY OF THE PRODUCT FOR 0.0 N/A ROUGHNESS IN THEIR APPLICATION. 0 N/A MICRON DRAWN BY: ECO APPROVED: ECO NUMBER: SCALE: SIZE: SHEET: M. FORONDA L. RODRIGUEZ 15-009842 None A 1 of 4 2015 TE CONNECTIVITY LTD. FAMILY OF COMPANIES. ALL RIGHT RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING 1.0 TEST ASSEMBLIES The test assemblies for qualification testing shall be 3 to 3 in-line splices made in wire conforming to MIL-W-81044/12 or MIL-W-16878/4. The assemblies shall be divided equally between the maximum and minimum wire size as shown below: Assembly Minimum Maximum D-436-42 24 22 D-436-43 22 18 The qualification sample shall consists of 35 assemblies and 8 uninstalled sleeves. 1.1 Acceptance Testing: Acceptance sampling shall be in accordance with ANSI/ASQC Z1.4, Inspection Level S-4. The Acceptable Quality Level shall be 4.0 for all defects. Acceptance tests shall consist of visual and dimensional examination. 2.0 QUALIFICATION TESTING: .1 All sleeves shall be tested for compliance with Sheet 1 in regard to: Property Test Method Material and Appearance Visual Examination Dimensions MIL-I-23053, Paragraph 4.6.3 2.2 Test Group A: Ten assemblies shall pass the post conditioning tests after conditioning in the sequence shown: Post Conditioning Requirement Test Method Insulation Resistance 5000 M 500V d-c MIL-W-81044, Par. 4.7.5.2 Altitude Immersion 75,000 ft. MIL-C-26500, Par. 4.7.21 Insulation Resistance 5000 M 500V d-c MIL-W-81044, Par. 4.7.5.2 Dielectric Withstanding 2.5Kv (rms) for 1 min. MIL-W-81044, Par. 4.7.5.1 Conditioning Parameters Test method Altitude Immersion 75,000 ft. MIL-C-26500, Par. 4.7.21 Immersion Condition C Method 104* Temperature Cycling -65C to 150 C (5 cycles) Method 102* Moisture Resistance Step 7b not required Method 106* Fluid Immersion MIL-H-5606, MIL-L-7808 MIL-T-7928, Par. 4.8.8 Heat Aging 96 hours 200 C Method 108* TITLE : Raychem IN-LINE SPLICE SEALING Devices SYSTEM, MULTI-WIRE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. DOCUMENT NO.: D-436-42/-43 INCHES DIMENSIONS ARE BETWEEN BRACKETS. TE CONNECTIVITY (TE) RESERVES THE RIGHT TO TOLERANCES: ANGLES: N/A DATE: REVISION: CHANGE THIS DRAWING AT ANYTIME. USER SHOULD 0.00 N/A June 26, 2015 C EVALUATE THE SUITABILITY OF THE PRODUCT FOR 0.0 N/A ROUGHNESS IN THEIR APPLICATION. 0 N/A MICRON DRAWN BY: ECO APPROVED: ECO NUMBER: SCALE: SIZE: SHEET: M. FORONDA L. RODRIGUEZ 15-009842 None A 2 of 4 2015 TE CONNECTIVITY LTD. FAMILY OF COMPANIES. ALL RIGHT RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision.