EVC 135-5ANGA

Automotive Relays High Voltage Contactors EVC 135 Contactor Limiting continuous current 135A at 85C Hermetically sealed UL approved Typical applications DC high voltage high current applications Main contactor for hybrid and electric vehicles Contactor for onboard chargers, auxiliary loads and precharge systems FEVC135 fbw1 Contact Data Coil Data (continued) Contact arrangement 1 Form X (SPST NO DM) 1) Rated operating voltage 450 to 600VDC (900VDC) Recommended PWM parameters for customer supplied economizer Continuous carry current circuit (valid from -40C to 85C) 85C, load cable 35mm/69mcm 135A Operating Coil Current (min. Duty Max. Inrush Limiting short-time current Frequency Voltage Range recomm. RMS) cycle Time 85C, load cable 35mm/69mcm 225A / 6min kHz VDC mA % ms Make/break current at various voltages see graph on page 3 20 2 9 to 16 650 3.8 coil: 30 5 200 Limiting break current, forward direction 15.3 coil: 50 5 resistive load, 23C, 450VDC 1 x 660A Load life see graph on page 3 Initial contact voltage drop at 100A, 30s <65mV Insulation Data 6) Operate / release time max. Initial dielectric strength 2) close (includes bounce) 25 between open contacts 2920VDC / leakage <1mA bounce (after close only) 5 between contact and coil 2920VDC / leakage <1mA release (includes arcing) at 2000A 10 max. altitude 5000m 6) Mechanical life >1,000,000 cycles Insulation resistance at 500VDC 1) Suitable for voltages up to 450VDC with limited capability to 900VDC. UL approved between open contacts >1 G model EVC 135-XXXXB required for 450 to 600VDC, limited capability to 900VDC. between contact and coil >1 G 2) 25ms at nominal operating voltage. Consult TE Connectivity for operating time not done 6) Meets dielectric strength and IR requirements according to ISO 6469-3, conformity to at rated voltage. IEC60664-1 in preparation. Other Data 3) Coil Data Material data EU RoHS/ELV compliant Un-economized coil for optional voltage reduction after pull-in Ambient temperature -40C to +85C Coil Rated Pull-in voltage Min. hold Min. Drop-out Coil Vibration resistance (functional) code voltage max. voltage voltage resistance sine, 55-2000Hz, peak 20g VDC VDC VDC VDC -5 %/+10% Shock resistance (functional) 5 12 8.8 7.15 1.0 26 coil energized, peak 50g 7 24 17.5 12.6 2.0 96 Terminal type stripped wires (coil) and screw (load) Weight approx. 180g (0.40lb) 4) Un-economized coil for external economization Terminal Assignment Coil Rated Pull-in voltage Min. hold Min. Drop-out Coil 5) code voltage max. voltage voltage resistance Forward load current direction VDC VDC VDC VDC -5 %/+10% 4 12 7.5 4.6 0.85 15.3 A1 A2 6 12 3.5 2.0 0.5 3.8 (+) (-) 3) All data valid at 23C coil temperature. 4) Un-economized coil must be economized by the customer to avoid overheating. 5) Must operate at 12V for 100ms before reducing to minimum hold voltage. 1 07-2017, Rev. 0717 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, Definitions sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications 2017 TE Connectivity. together with the Definitions section. the Definitions section, available at are subject to change. - Automotive Relays High Voltage Contactors 4 3 2 EVC 135 Contactor (Continued) THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. ( COPYRIGHT 20 BY P L TR FX 00 DESCRIPTION DATE DWN APVD 8 REVISED PER EC0-13-010454 28JUN2013 DD TB 81 REVISED PER EC0-13-012081 30JUL2013 KW TB Dimensions i-e----- 1 .82. 01 4 6. 2 0 . 2 J EVC 135 Contactor Bottom Mount D D 2 1 =3--------,-- . 5 6 0 . 0 1 5 1. 8.4mm conductor. Current rat i ng depends upon conductor s1ze. 14.220.38 Keep terminals below IS0 C maximum continuous. 1-EJ---------sa-+------f--- . 7 0 0 . 0 1 5 2 1 7. 8 0. 3 J 2. 3 minutes +40 C ambient with 8.4mm ( 8AWG) conductor. 3. A coi I economizer c ircu i t i s needed i f coi I i s energized for an extended length of time at a high operat ing temperature POSITIVE TERMINAL ( i . e . 8 5 C l . MARKER MOUNTING HARDWARE (NOT SUPPLIEDl: 2 x M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX 2.3 NM MAXJ C C NEGATIVE TERMINAL MARKER MS x 0.8 (9 THREADS) MS FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIEDl 2 x MS BOLT, LOCKWASHER AND WASHER TOROUE: 30 TO 40 IN-LBS 3.4 TO 4.5 NMJ COIL LEAD WIRES WITH A THREAD ENGAGEMENT OF 3.0 TO 7.0 TURNS 22AWG WIRE 1 1 1 1 1 1 I B B 2.28 5 7 . 9 6 J -r- 2.07.02 MARK ING 5 2. 6 0. 5 J 1 L r- 30 7 . 6 J LABEL WITH DATA MATRIX 2138011-4 4 3 2 LABEL WITH BARCODE 2138011-3 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS LABEL WITHOUT BARCODE 2 1 380 1 1 -1 ALL RIGHTS RESERVED. ( COPYRIGHT 20 BY FX 00 p L TR DESCRIPTION DATE DWN APVD DESCRIPTION PART NUMBER i-e--------2. 12 DWN THIS DRAWING ISA CONTROLLED REV I SED DOCUMENT. PER EC0-12-012319 03JUL2012 B4 DD TB Dimensions 53.8 TE Connectivity CHK REV I SED PER EC0-13-010333 :TE A B5 20JUN2013 DD TB A DIMENSIONS: TOLERANCES UNLESS EVC 135 Contactor Side Mount OTHERWISE SPECIFIED:APVD 260CT2011 NAME C REV I SED PER EC0-13-010454 28JUN2013 DD TB INCHES mm J COIL LEAD WIRES EVC135 RELAY, PRODUCT SPEC 0 PLC 22AWG WIRE WITH 15.3 OHM COIL 0. 1 0. 01 15 INCH D LONG WIRE APPLICATIONSPEC w3PLC - D 2 SIZE CAGE CODE DRAWINNO G RESTRICTED TO 4 PLC - 1. 8.4mm conductor. Current rat ing depends upon 0 conductor s ize. Keep terminal s 1 MATERIAL WEIGHT be I ow 150 C max imum cont i nuous. I-E3---------- ---2. 12 SCALE SHEET OF REV 5 3 . 9 J Customer Drawing B1 1 2 2 3 minutes +40 C ambient with 8.4mm ( 8AWG) conductor. 14 71 - 9 1311 1 1 . 30 7 . 6 J 3. A coi I economizer c i rcu i t i s needed i f coi I i s energized for an extended length o f t i m e a t a h i g h o p e r a t i n g t e m p e r a t u r e ( i . e . 8 5C ) . POSITIVE TERMINAL NEGATIVE TERMINAL C C MARKER MARKER MS x 0.8 (9 THREADS) . 5 6. 0 1 5 MS FEMALE LOAD TERMINALS - 2 PLACES 1 4 . 2 6 0 . 3 8 J HARDWARE (NOT SUPPLIED) . 7 0 0. 0 1 5 2 x MS BOLT, LOCKWASHER AND WASHER 1 7. 8 0. 38 J TOROUE: 30 TO 40 IN-LBS 3.4 TO 4.5 NMJ WITH A THREAD ENGAGEMENT OF 3.0 TO 7.0 TURNS 1. 82. 0 1 46.20.3 B B 2.28 5 7 . 9 6 J 2.07.02 5 2. 6 0. 5 J MOUNTING HARDWARE (NOT SUPPLIED): 2 x M4 BOLT, LOCKWASHER AND WASHER TOROUE: 20 IN-LBS MAX 2.3 NM MAXJ MARK ING 2138168-1 TE PART NUMBER TE Connectivity A A 2 1 NC HE S mm J PRODUCT SPEC 0 PLC 07-2017, Rev. 0717 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, Definitions sec- 0. 1 0.01 APPLICATION SPEC w3PLC - www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO 0 1 MATERIAL 2017 TE Connectivity. together with the Definitions section. the Definitions section, available at are subject to change. WEIGHT A 2 o o 1 1 9 = 2 1 3 s 1 6 s - 1 SCALE SHEET REV OF (