CUSTOMER DRAWING
27.941.27
(1.100.05)
24.13 [0.950] MIN
COLOR CODE
ID
C
WIRE STOP
D x 2
E MAX
B A
COLOR CODE
MARKING ID
(SEE NOTE ON PAGE 2)
* I.D.: a) As received; b) After unrestricted recovery thru meltable insert.
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene
fluoride.
2. SEALING RINGS: Immersion resistant thermoplastic. Color: one clear, one color coded (see table below).
3. CRIMP SPLICER:
Base Metal: Copper alloy 101 or 102 per ASTM B-75.
Plating: Tin, per ASTM B545.
Stamp marking XX approximately as shown on the back of inspection window.
Color code: See table I.
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
DOCUMENT NO.:
Unless otherwise specified dimensions are in millimeters. Raychem
[Inches dimensions are shown in brackets]
Devices D-436-36/-37/-38
TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to
0.00 N/A amend this drawing at any time. Users
REV: DATE:
0.0 N/A ROUGHNESS should evaluate the suitability of the
F August 19, 2016
0 N/A IN MICRON product for their application.
PREPARED BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET:
TNGUYEN 06090 ECO-16-012043 NTS A 1 of 3
2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision. CUSTOMER DRAWING
TABLE I - DIMENSIONS
Crimp Splicer
I.D.*
Part
Wgt.
a min
E Color
Name
A B
C D Lbs/Mpc
b max
max Code
max
2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 0.38
D-436-36 Red 1.02
0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0.225) (0.015)
2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 7.11 (0.280) 0.51 Blue
D-436-37 1.61
0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 6.60 (0.260) (0.020)
4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 7.11 (0.280) 1.27
D-436-38 Yellow 2.72
0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) 6.60 (0.260) (0.050)
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
2
TABLE II RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm ) (REFERENCE)
MIL SPEC
MULTIPLE WIRE MULTIPLE WIRE TOTAL
PART NUMBER EQIVALENT SINGLE WIRE
2
RANGE CMA (mm ) OD (OD OD MAX
1 + 2)
SIZE
D-436-36 M81824/1-1 26-24-22-20 304 - 1510 (0.15 - 0.75) 0.085 (2.16)
D-436-37 M81824/1-2 20-18-16 1058 - 2680 (0.53 1.34) 0.110 (2.79)
D-436-38 M81824/1-3 16-14-12 2375 6755 (1.19 3.37) 0.170 (4.32)
TABLE III STANDARD CONDUCTOR CMA (REFERENCE)
CONDUCTOR SIZE
CONFIGURATION 26 24 22 20 18 16 14 12
STRANDS 19 19 19 19 19 19 19 37
CMA 304 475 754 1216 1900 2426 3831 5874
2
(MM ) (0.15) (0.24) (0.38) (0.61) (0.95) (1.21) (1.92) (2.94)
APPLICATION
1. These parts are designed to provide immersion resistant in-line splices, maximum of two wires per side of crimp and falling within
the diameter range specified in this customer drawing, and having insulations rated for 135C.
2. Parts will meet all requirements of SAE AS81824/1 when installed as outlined below. Assembly is not required for
acceptance testing inspection.
Tm
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824 .
Tm
4. Packing and packaging shall be in accordance with Sections 5, Level C, of AS81824 .
5. This document takes precedence over documents reference herein.
Tm
AS81824 is a trademark of SAE
TITLE:
SEALED IN-LINE CRIMP SPLICE,
SAE AS81824/1
DOCUMENT NO.:
Unless otherwise specified dimensions are in millimeters. Raychem
[Inches dimensions are shown in brackets]
Devices D-436-36/-37/-38
TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to
0.00 N/A amend this drawing at any time. Users
REV: DATE:
0.0 N/A ROUGHNESS should evaluate the suitability of the
F August 19, 2016
0 N/A IN MICRON product for their application.
PREPARED BY: CAGE CODE: ECO NUMBER: SCALE: SIZE: SHEET:
TNGUYEN 06090 ECO-14-012043 NTS A 2 of 3
2016 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check with the web for the latest revision