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On Jun 18, 2025


809-206 Hand Tools by Glenair – Precision Crimping for Aerospace & Industrial Systems

The  Hand Tools 809-206 by Glenair are precision-engineered crimping tools tailored for high-performance electrical connector applications. These tools are a must-have in industries such as aerospace, defense, telecommunications, and industrial automation, offering reliability and accuracy in every crimp. Whether used in production lines or field maintenance, this tool ensures secure terminations.

In this blog, we’ll explore the specifications, key features, applications, operational guidance, and purchasing options from Xon Electronics. For professionals sourcing dependable Tools & Supplies, this product represents a gold standard among Hand Tools.


Technical Specifications of 809-206

  • Manufacturer: Glenair

  • Model: 809-206

  • Tool Type: Crimp Tool

  • Compatibility: MIL-SPEC and circular connectors

  • Operation: Manual hand operation with force control

  • Material: Hardened steel with corrosion-resistant finish

  • Grip: Ergonomic handles for reduced fatigue

  • Size: Compact (approx. 8–9 inches in length)

  • Category: Tools & Supplies, Hand Tools, Connector Assembly Tools

The 809-206 Hand Tools by Glenair deliver consistent results, making them a trusted choice for technicians using professional-grade Tools & Supplies.


Key Features of 809-206 Hand Tool

  • Compatible with various circular and MIL-SPEC contacts

  • Ergonomic handle design for all-day comfort

  • Precision-controlled crimping pressure

  • Lightweight and portable for field or bench use

  • Trusted by engineers in industries that rely on certified Hand Tools

This tool stands out among high-quality Tools & Supplies for its consistency and ease of use in complex wiring tasks.


Applications of 809-206

  • Aerospace and defense cable harnessing

  • Industrial equipment wiring and maintenance

  • Telecommunications and data center systems

  • Field repairs and connector assembly tasks

  • Electrical assembly lines using certified Hand Tools

Whether you're assembling mission-critical components or maintaining industrial systems, this tool meets the rigorous demands of modern Tools & Supplies.


Handling and Operation Overview

Using the 809-206 is simple:

  • Select compatible contact and wire gauge

  • Insert the contact into the crimp slot

  • Close the handles until the cycle is completed

  • Use inspection gauges to confirm crimp quality

The 809-206 is engineered for reliability and precision—key traits in premium Hand Tools.


Use Case Scenario: Aerospace Wire Harness Assembly

Scenario: An avionics technician required a compact tool to crimp high-reliability connectors in a restricted space.

Problem: Previous tools caused hand fatigue and inconsistent crimps.

Solution: The 809-206 Hand Tools by Glenair offered ergonomic comfort and precise results.

Result: Increased productivity, reduced rework, and greater confidence in wire harness quality.

This use case highlights how well-designed Tools & Supplies improve workflow and output in specialized sectors.


Download Datasheet for 809-206

Need detailed specs and usage instructions?

Download 809-206 Datasheet from Xon Electronics


Why Buy from Xon Electronics?

Xon Electronics offers genuine Tools & Supplies like the 809-206 with:

  • ? 100% Original Glenair Products

  • ?? Global Shipping to USA, India, Australia, Europe & other countries

  • ?? Volume Discounts for OEMs and Maintenance Teams

  • ??? Technical Support for Tool Selection and Use

  • ?? Safe and Secure Online Shopping Platform

Get reliable Hand Tools at competitive prices from a name you can trust.


FAQs – 809-206 Hand Tools by Glenair

Q1. What connector types does this tool support?
MIL-SPEC and circular electrical connectors.

Q2. Is this tool suitable for field service?
Yes, it is lightweight and durable for field use.

Q3. Does it require calibration?
It comes factory-calibrated; periodic checks with gauges are recommended.

Q4. Can I use this for aerospace applications?
Absolutely—it’s widely used in aerospace and defense.

Q5. Where can I purchase the 809-206 globally?
At www.xonelec.com with shipping to USA, India, Australia, Europe & more.


Conclusion

The 809-206 Hand Tools by Glenair offer unmatched performance for professionals in aerospace, telecom, and industrial automation. Known for durability and precision, it’s an essential part of any technician’s Tools & Supplies kit. Order now from Xon Electronics and access trusted Hand Tools globally.


Looking for help? Visit our FAQ's Section to answer to all your questions

 

X-ON Worldwide Electronics

Welcome To X-ON Electronics
For over three decades, we have been advocating and shaping the electronic components industry. Our management complements our worldwide business scope and focus. We are committed to innovation, backed by a strong business foundation. If you need a trustworthy supplier of electronic components for your business – look no further.
 

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