EBC Connectors Anderson Power Products E80 Female DIN 43589-1 Features Anderson Power Products family of Euro Battery Connectors (EBC) exceeds all the Sturdy advanced polymer requirements of DIN 43589-1 and housings EN 1175-1. The connector design PBT-PC alloy housings provides superior incorporates an innovative, cost effective resistance to acids and temperature extremes contact carrier for ease of assembly. DIN 43589-1 voltage keying The connectors have a Degree of Dry-cell, wet-cell & universal keying plugs Protection of IP23 per IEC 60529. The acid coded for 24 / 36 / 48 / 72 / 80 & 96 volts DC resistance and temperature range of the PBT-PC housing exceeds the requirements of EN 1175-1. Contacts are pure copper Mating compatibility with with silver plate for maximum conductivity. connectors of other manufacturers APP E series connectors offer dimensional All materials meet RoHS requirements and compatibility for air tube and auxiliary contacts Silver plated pure copper contacts are selected to ensure years of reliable over and above the DIN 43589-1 compatibility For lowest voltage drop and superior service under adverse battery of housings and main contacts performance environments. SPECIFICATIONS Electrical Mechanical Current Rating (Amperes) * Life UL 160 a. No Load (mating cycles) >5000 EN1175-1:1998 140 b. Under Load (Hot Plug 5 mating cycles 96V) 200A CSA 120 Voltage Rating Average Mating / Unmating Force (lbf) 12 UL / CSA 600 (N) 53 EN1175-1:1998 150 Degree of Protection IP23 Wire Range Acid Resistence 1.38g / cm - Power Contacts - AWG (mm) 8 to 2 (10 / 35) Contact Retention - minimum (lbf) 100 - Auxiliary Contacts - AWG (mm) 18 to 14 (1.5 / 2.5) (N) 445 Dielectric Withstanding Voltage (AC) 2,200 Air Tube Rating 2 bar Average Contact Resistance (micro-ohms) 65 Operating Temperature (C) -25 to 105 Materials (F) -13 to 221 Housing PBT/PC blend, glass filled Contacts Copper alloy, silver plate Hardware Steel, zinc chromate plate * Current derating curves must be observed as current capacity will vary dependent on wire cross section and ambient temperature. Maximum current carrying capacity is measured at 40C / 104F using the maximum wire cross section permissible, crimped to contacts using APP recommended tooling. ORDERING INFORMATION Connector Part Number Selection Accessories Main Coding Auxiliary Contacts Series Gender Contact Handle Key & Air Tubes Packaging Part E80 5 25 - 1 0 2 9 Number Description E80-21 Twin air tube 5 Socket 9 Individual E80-89 Handle kit 00 None - Order Separately 0 None 8 Bulk 10 10 mm / 8 AWG 1 (2) Lower Auxiliary Contacts 16 16 mm / 6 AWG 2 (2) Upper Auxiliary Contacts 25 25 mm / 4 AWG 4 (2) Lower Auxiliary Contacts & 35 35 mm / 2 AWG 0 Grey, Wet Cell (2) Upper Auxiliary Contacts 0 No 2 Green, Dry Cel 5 Air Tube 1 Black 3 Yellow, Universal 6 Air Tube & (2) Upper Auxiliary Contacts 2 Red HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.comMain Main Power Power Con tact Contact E80 Female DIN 43589-1 Anderson Power Products ORDERING INFORMATION TEMPERATURE CHARTS E80 EBC ... Tooling Temperature Rise Part 50 45 Number Description 40 1387G3 Hydraulic tool for power contacts 35 E160-36 Extraction tool 30 Note: For tooling die information, see tooling chart on website. 25 20 DIMENSIONS 15 10 Socket Contact 5 0 0 20 40 60 80 100 120 140 160 180 Part - Wire - - A - - B - Current (A) Number mm AWG mm in. mm in. 80-1110 10 8 6.1 0.24 4.6 0.18 10 mm 16 mm 25 mm 35 mm Note: Temperature ratings based on Power Contacts energized only. 80-1116 16 6 8.4 0.33 6.1 0.24 80-1125 25 4 10.9 0.43 7.9 0.31 80-1135 35 2 12.4 0.49 8.9 0.35 A 2.07 E80 EBC Derating Curve 52.6 (0.8 Derating per IEC 60512-3) B 120 100 80 60 Upper Auxiliary Contact 40 E80-33 upper auxiliary contact for 1.5 mm / 2.5 mm ( 18 / 14 AWG) 20 0 0.15 1.36 0 20 40 60 80 100 120 140 3.8 34.5 Current (A) 0.09 2.3 10 mm 16 mm 25 mm 35 mm Note: Temperature ratings based on Power Contacts energized only. Lower Auxiliary Contact Housing Side View E80-31 lower auxiliary contact for 1.5 mm / 2.5 mm ( 18 / 14 AWG) 2.91 0.15 73.9 1.48 3.8 37.6 0.09 1.02 2.3 25.8 REF Housing Front View Upper Auxiliary Contacts Housing Top View 0.25 1.18 6.4(2) 29.9 2.20 2.67 56.0 67.8 Lower Auxiliary Contacts All Data Subject To Change Without Notice DS-E80EBCF REV07 HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 428399 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com Temperature (C) Ambient Temperature (C)