LAST 5 DIGITS OF 8 DIGIT P/N &
PART CHANGE LEVEL (PCL) OR
(1.00 #0.10 )
(0.90 #0.10 )
LAST 6 DIGITS OF 10 DIGIT OR OF PDS P/N &
PART CHANGE LEVEL (PCL)
MFG. DAILY DATE CODE & ASSY
(50.70 #0.25 )
MACHINE NO. LETTERING MUST BE LEGIBLE
TYPE A
TYPE B
OPTIONAL
XXXXXXX
DDDY-XX
(0.85 #0.10 )
(10.30 #0.10 )
PARTIAL VIEW X
DETAIL Z
SECTION C-C
SCALE 8X
B
(8.00 #0.25 )
+0.15
(R4.75 -4X)
TYPE C
TYPE D
-0.25
(5.00 #0.25 )
SUPPLEMENTARY
B 4.54
SECTION A-A
( )
( 1.31 ) 4.38
P/N 54200426
A A
C
C
+0.10
POLARIZATION OPTIONS
(10.00 )
(WEDGE REMOVAL POST)
-0.25
-B-
PARTIAL SECTION A-A
FULL SIZE
SEE DETAIL Z
A
B
( )0.10 H C B
( 5.25 )-3X
CAVITY DETAIL VIEW
INSULATOR VIEWS
+0.35
SECTION B-B
11.9
(24.60 )
C
-0.10
11.1
FOR REFERENCE ONLY
SEE
H
(WEDGE REMOVAL POST)
VIEW X
C
C
52.9 #1.2
11.9
11.1
CIRCUIT NOS. 1 TO 4
50.70 #0.25
52.9 #1.2
A
SECTION A-A
SEALED ASSEMBLY VIEW
(4.45 #0.10 )
H
CIRCUIT NUMBERS SEE PART NUMBER CHART
4A FOR REFERENCE
ONLY
SEAL POST
SECTION C-C
C
(ORIENTATION)
SECTION C-C
C
SEALED ASSEMBLY VIEW
UNSEALED ASSEMBLY VIEW
27.20 #0.20
WITHOUT HOLES
SEE PART NUMBER CHART
SEE PART NUMBER CHART
1
SEE NOTE
PARTIAL SECTION H-H
H
END SEAL P/N 54200461 SHOWN
NOTES:
CLIP-
MATING PART NUMBER CHART
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
UNSEALED 54200424,54200408 N/A 54200404N N/A
SPC DATA REQUIRED
UNSEALED 54200424,54200408 C 56042179,56038055 54200404 C 56038053
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
NATURAL
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
D SEALED 54200416 N/A 54200412N N/A
PRODUCTION
SEALED 54200416 C 04707380 54200412 C 04707264
CHANGES IN DESIGN COMPOSITION OR PROCESSING
-INSULATOR-MALE
BLACK SEALED F225600 N/A F915600 N/A FROM THE PART PREVIOUSLY APPROVED FOR PART
INDEX SHOWN
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
UNSEALED 54200407 N/A 54200403N N/A
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
UNSEALED 54200407 C 56038194 54200403 C 56038193
ASSEMBLY PART NUMBERS
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH
DK GREY SEALED 54200415 N/A 54200411N N/A
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20, 18, 16
C
UNSEALED SEALED
14, 12 & 10 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED SEE CHART
SEALED 54200415 C 04707379 54200411 C 04707263
(WIRE INSULATIONS 1.70 MIN TO 4.09 MAX)
SEALED 55200429 N/A 55200428 N/A
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
BLACK SEALED F125600 N/A F815600 N/A
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
54200418,54200419 C 04495870,04661922
ASSEMBLY
UNSEALED 54200402N C 04688849
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
54200417,54200406 04707209
PART NOS.
P/N 54200468 SHOWN
SEALED DIRECT CONNECT APPLICATION 54200450N N/A
MAX. INSULATION CRIMP WIDTH = 4.50
(SEALED)
MAX. INSULATION CRIMP HEIGHT = 4.50
SEALED DIRECT CONNECT APPLICATION 54200450 C 04707510
MAX. INSULATION CRIMP DIA. = 4.09 (10 GA THIN WALL)
SEALED 54200417 C 04707209 54200447N C 04801217AA
USE WITH CAVITY PLUG FCI P/N 54200005, (CHRYSLER P/N 56038308) WHEN REQ'D
USE WITH DOUBLE X-MAS TREE CLIP FCI P/N 54200010 WITH FORWARD STOP WHEN REQ'D
SEALED DIRECT CONNECT INDEX B N/A 54200422N N/A
USE WITH DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091 WHEN REQUIRED
SEALED DIRECT CONNECT INDEX B LH FUEL PUMP 54200422 C 04759394AA
USE WITH SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797 WHEN REQUIRED
USE WITH 2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE
TEMP CLASS 3 TEMP CLASS 4
54200414,54200418
SEALED N/A 54200410N N/A FOR 180 $ ORIENTATION
54200419,54200417
ITEM (CUSTOMER
LT GREY
REQUIRED REQUIRED FCI P/N COLOR PART NAME (MATERIAL) INDEX FCI P/N COLOR REQUIRED
# P/N)
B
SEALED F291210 F DU5T-14A594-AA 54200410 F 4L3T-14A464-AA
DIRECT CONNECT DRAWING NO. G36004 (CHRYSLER 04707185)
INSULATOR-MALE
1 1 1 1 1 1 1 1 1 1 C 04707204 54200436 BLK A 55200441 BLACK 1
SEALED DIRECT CONNECT APPLICATION F 4L3T-14A464-AA
(PA66 GF)
TEST METHOD PER PERFORMANCE SPEC SAE/USCAR-2 REV.5, CONNECTOR ENGAGE &
INSULATOR-MALE
54200410
1 1 1 1 1 C 04707205 54200437 LT GRY B F625600 BLACK 1
54200414,54200418 C 04707267, 04495870
DISENGAGE WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 75N
(PA66 GF)
SEALED C 04707256
54200419,54200417 C 04661922, 04707209
FOR THIS SYSTEM
INSULATOR-MALE
1 1 1 C 04707206 54200438 DK GRY C F725600 BLACK 1
(PA66 GF)
SEALED F598500,F760600 N/A 54200495 N/A
WEDGE SEATING FORCES - 100N MAX
INSULATOR-MALE
1 1 1 C 04707207 54200439 NAT D F825600 BLACK 1
(PA66 GF)
SEALED 54200420,F598500 N/A 54200480N N/A
X-MAS TREE CLIP INSERTION FORCES - 75N MAX
WEDGE-MALE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 C 04707208 54200448 RED 55200440 NAT 1 1 1 1
SEALED DIRECT CONNECT APPLICATION 54200495 F AU5T-14A464-HAA
(PA66 GF)
SUPPLIER, MOLD & CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
END SEAL
LT BLUE
SEALED 54200420,F598500 LOW PERM HDR 54200480 C 04759900AA 1 1 1 1 N/A 54200428 *55200439 DK BLUE 1 1 1 1
(SILICONE)
ANNUAL QUALITY REQUIREMENTS:
BURNT END SEAL
BLACK SEALED F025600 N/A F715600 N/A
1 1 N/A 54200429
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
ORANGE
(SILICONE)
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT &
END SEAL-HYBRID
UNSEALED 54200405 N/A 54200400N N/A
LT GREY
1 1 N/A 54200469
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2 & SAE/USCAR-2 REV.5
(SILICONE)
UNSEALED 54200405 C 56038054 54200400 C 56038052
END SEAL-HYBRID
1 1 1 N/A 54200461 BRT RED
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
(SILICONE)
UNSEALED 54200423 C 56042178 N/A INDEX A
END SEAL-W/O HOLES
1 1 1 1 N/A 54200458 YELLOW
- USE INDEX A, BLACK SEALED AND UNSEALED FOR
(SILICONE)
SEALED F100010 / DIR. CONN. APPL. F333900 N/A INDEX A
ALL AFFECTED INSULATOR CAVITIES
RETAINER
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 N/A 54200440 BLK 55200438 NAT 1 1 1 1
(PA66 GF)
SEALED F860600 / DIR. CONN. APPL. N/A 54200467N N/A
- CURRENT PRODUCTION TOOLING
ITW DELTAR SINGLE X-MAS TREE CLIP
1 C 04625797 BLK
15-002775
(PA66)
SEALED F860600 / DIR. CONN. APPL. SOLID STATE RELAY 54200467 C 04868299AA
- POINT OF LAST RUN
ITW DELTAR
1 N/A BLK AC LINK 5/8 CLIP
SEALED 54200413, 54200426 N/A 54200409N N/A
15-003260
A BLACK
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV.5 4 4 4 4
MATERIAL PA66GF WAS NYLON 66 PLAN VIEW ADDED FOR CIRCUIT LOCATIONS
SEALED 54200413, 54200426 C 04707266,04759236 54200409 C 04707262
11-00214 E14
ADDED P/N F291210 FOR FORD DELETE CAP PLUG APPLICATION POL TYPE B P/N DU5T-14A594-AA
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
E F E E E F E E E E Q H U S S S S K L P U PART CHANGE LEVEL (PCL) T T T T
SEALED 54200425 N/A 54200421N N/A
REVISED AND REDRAWN IN PDS. P/N F100010 TEMP CLASS 3
11784 ALL
ADDED W/END SEAL 54200461 12/10 GAGE FOR CIRCUITS 1 & 2
SEE 12/10 20 12/10 1
SAE/USCAR-2 REV.5
SEALED 54200425 C 04759253 54200421 C 04759251
20 TO 14
NOTE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
12/10 20 18 2
22, 20, 18, 16 20,18,16
NO WIRES
MS-9502 SEAL APPL. 150 $ C
SEALED F498500 N/A F398500 N/A
14, 12 OR 10 OR 14
WIRE GAGE
20/1412/10 18 3
USED AS A
MS-8288 SEAL APPL. 125 $ C
54200426, 54200427 C 04759236, 56042441
PLUG SEALS BAKED AT 450 $F FOR 5 HOURS DURING
20/1412/10 12/10 4
PS-9227 DATA EXCHANGE (CHRYSLER), (G0C9-7 YNA)
APEX 2.80MM - -
SEALED INDEX A INDEX A
54200468 04759236AB
CONTINUOUSLY INTRODUCED FRESH AIR TO DRIVE
CIR.
PS-10052 INFORMATION SECURITY (CHRYSLER)
1 PLACE DIM #0.25
WIRE GAGE
2 PLACE DIM #0.10
OFF VOLITIES
NO. SEE CHART
ANGULAR DIM #2$
SEALED 55200446 N/A 55200445 N/A
-
THIS DRAWING (H59012) REPLACES CHRYSLER DRAWING
H59003
SEE CHART -
FORD PART NUMBERS ARE LISTED FOR REFERENCE
FCI CUSTOMER FCI CUSTOMER NUMBER 04707265 LEVEL
INDEX SEALED/ PPAP'D PER FORD DRAWING DU5T-14A594-AA A-048 A0
CHRYSLER DRAWING IS FOR REFERNCE ONLY FOR PREVIOUS CHANGES
COLOR
MATING ASSEMBLY PART NUMBERS
TYPE UNSEALED
CHART - ASSEMBLY
CUSTOMER LEGENDS:
MALE ASSEMBLY PART NUMBERS
FOR REFERENCE ONLY
PARTS WITH BURNT ORANGE ENDSEAL CAN BE USED WITH
4 WAY MALE -
2002-04-08 VAIDYARAMAN.V.V
H59012 U
CHRYSLER - C
12 GA OR 14 GA IN ANY ORDER OR COMBINATION OR
2012/01/11 Sucha SIAN
FORD - F SERIAL RELEASED
W/THREE 12 GA AND ONE 18 OR 16 GA WIRE (ONE END)
1
2.80MM APEX CONNECTOR SYSTEM
FCI 52772 OR 52772 H SEE CHART 2012/01/11 Frank HOLUB
GENERAL MOTORS - GM
WT-248, 6243 -
2012/01/11 Jeff CAMPBELL 1
VENDOR VENDOR CODE P/N See Table -
H59012 2:1
FCI P/N'S CUSTOMER P/N'S
54200405 C 56038054
54200423 C 56042178
54200406 N/A
54200407 C 56038194
54200408 C 56038055
56042424 C 56042179
54200413 C 04707266
54200414 C 04707267
54200415 C 04707379
54200416 C 04707380
55200429 N/A
54200425 C 04759253
F100010 N/A
F860600 N/A
F760600 N/A
F598500 N/A
F498500 N/A
54200426 C 04759236
54200427 C 56042441
54200468 C 04759236AB
F291210 F DU5T-14A594-AA
55200446
F025600
F125600
F225600