Hand Crimp Tool for Micro-Fit Terminals Order Number 200218-5400 Application Tooling Specification TYPE 4D FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: Micro-Fit Plus Receptacle Crimp Terminals, 16 and 18 AWG, UL1061 wire Terminal Terminal Order No. Wire Size Insulation Diameter (1) Strip Length Series No. Reel Loose AWG mm In. mm In. 206460-0031 * 18 1.581.78 .062.070 206460 2.502.90 .098.114 206460-0041 * 16 1.932.03 .076.080 (1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. See page 2 for more information. * Not available in loose-piece. Cut terminal from reel with 0.15mm max cut-off tab. DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc. No: 2002185400 Release Date: 12-21-18 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 12-21-18 Hand Crimp Tool for Micro-Fit Terminals CONDITIONS After crimping, the crimped profile should measure as follows: Conductor Crimp Wire Size Terminal Part No. Height Width AWG mm In. mm In. 206460-0031 18 1.00-1.10 .039-.043 1.55-1.65 .061-.065 206460-0041 16 1.25-1.35 .049-.053 1.90-2.00 .075-.079 Insulation Crimp Pull Force Profile Wire Size Terminal Part No. Height (Ref.) Width (Ref.) Minimum A B AWG mm In. mm In. N Lb. 18 16 206460-0031 18 2.05-2.15 .081-.085 1.85-1.95 .073-.077 X 89 20 206460-0041 16 2.30-2.40 .091-.094 2.30-2.40 .091-.094 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 1.58-1.78mm (.062-.070) or UL1061 Profile B: 1.93-2.03mm (.076-.080) or UL1061 Crimp attribute specifications: Terminal Part Wire Size Bell Mouth Brush Bend Bend Twist Roll No. Up Down AWG mm In. mm In. 206460-0031 18 0.05-0.40 .002-.014 0.20-0.80 .008-.031 3 3 4 8 206460-0041 16 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. Note The crimp height chart is provided with this document as reference only. Due to the wide range of wires, strands, insulation diameters and insulation hardness available, actual crimp height measurements may vary slightly. An occasional destructive pull force test should be performed to verify the conductor crimp. The pull force value must exceed the minimum pull force specifications listed. Doc. No: 2002185400 Release Date: 12-21-18 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 12-21-18