Fine Adjust Applicator for 2.00mm W/B DuraClik TPA Series Receptacle Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63904-2600 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.00mm W/B DuraClik TPA Series Receptacle Terminals. Insulation Diameter Terminal Wire Strip Length Terminal IPC/WHMA-A620 (1) Series Terminal (2) Order No. No. Wire Type (3) AWG mm mm In. mm In. mm In. AVSS NA 0.30 1.15-1.40 .045-.055 1.40 Max .055 Max 1.30-1.80 .051-.071 505153- 1.15-1.40 .045-.055 505153 UL1061 22-24 NA 1.15-1.40 .045-.055 1.30-1.80 .051-.071 8000 NA NA Mocar150C NA 0.35 1.20-1.30 .047-.051 1.30 .051 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. (3) The Mocar150C 0.35 mm wire qualified per USCAR21 Rev3. (4) Oiler (63801-7240) required to crimp all terminals. See 63800-4900 FineAdjust Manual. See Tool Qualification Notes on page 2. DEFINITION OF TERMS BEND UP ROLLING STRIP LENGTH CONDUCTOR BRUSH SEAM BELL MOUTH TWISTING BEND DOWN CUT-OFF TAB INSULATION CONDUCTOR CRIMP WIRE CRIMP HEIGHT Doc No. ATS-639042600 Release Date: 06-23-16 UNCONTROLLED COPY Page 1 of 5 Revision: A Revision Date: 06-23-16 Fine Adjust Applicator for 2.00mm W/B DuraClik TPA Series Receptacle Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 505153 0.05-0.35 .002-.014 0.15 .006 0.10-0.50 .004-.020 Punch Width (Ref) Bend up Bend down Twist Roll Seam Terminal Series No. Conductor Insulation Seam shall not be Degree Max. Degree Max. mm In mm In open and no wire allowed out of the crimping area 505153 4 3 3 4 1.20 .047 1.40 .055 After crimping, the crimp profiles should measure the following: Conductor Insulation Pull Force Terminal Wire Crimp Width Crimp Width Minimum Crimp Height Crimp Height Series No. (Ref) (Ref) 2 Wire Type AWG mm mm In. mm In. mm In. mm In. N Lb. AVSS NA 0.30 0.69-0.74 .027-.029 1.25 .049 1.60 Max063 Max. 1.47 .058 50.0 11.2 UL1061 22 NA 0.65-0.70 .026-.028 1.25 .049 1.58 Max062 Max. 1.47 .058 39.2 8.8 505153 UL1061 24 NA 0.59-0.64 .023-.025 1.25 .049 1.45 .057 1.47 .058 29.4 6.6 Mocar150C NA 0.35 0.65-0.71 .026-.028 1.25 .049 1.28-1.38 .050-.054 1.47 .058 50.0 11.2 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. Oiler (63801-7240) required to crimp terminals to improve tooling life and also to minimize the crimp extrusion. See 63800-4900 FineAdjust Manual. 4. Use the recommended pull force clamping technique to achieve the maximum pull force result. See Figure 1. Figure 1 CLAMP TERMINAL POSITION POSITION Doc No. ATS-639042600 Release Date: 06-23-16 UNCONTROLLED COPY Page 2 of 5 Revision: A Revision Date: 06-23-16