Tool Kit for Sabre Flat Blade Crimp Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-7270 Order No. 63811-7200 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. Many different Tool kits can be used with a single Battery Powered Tool. This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. SCOPE Products: Sabre Flat Blade Crimp Terminal, 14-18 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Available in Reel form only AWG mm mm in mm in 43178-1001 43178-1003 43178-5002 43178 18 0.80 2.36-3.56 .093-.140 3.96-5.54 .156-.218 43178-1002 43178-5001 43178-5003 43374 43374-0001 14-18 2.00-0.80 2.36-3.56 .093-.140 3.96-5.54 .156-.218 43375 43375-0001 14-18 2.00-0.80 2.36-3.56 .093-.140 3.96-5.54 .156-.218 Customer to cut off terminal from reel: 0.30mm (.012) maximum Cut-Off Tab. See Conditions on Page 2. CONDUCTOR STRIP LENGTH DEFINITION OF TERMS CRIMP HEIGHT BRUSH BELL MOUTH BEND UP CUT-OFF TAB ROLLING INSULATION CRIMP SEE NOTE CONDUCTOR TWISTING CRIMP BEND DOWN SEAM Doc No: ATS-6381172HM Release Date: 02-12-07 UNCONTROLLED COPY Page 1 of 8 Revision: C Revision Date: 09-09-10 Tool Kit for Sabre Flat Blade Crimp Terminal OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the insulation punch profile may appear OVERLAP lopsided, this is a normal condition for this INSULATION CRIMP tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CONDITIONS: WIRE ANVIL After crimping, the conductor profiles should measure the following (See notes below). Conductor Pull Force Wire Size Profile Terminal Series No. Crimp Height (Ref) Crimp Width (Ref) Minimum 2 AWG mm mm In. mm In. N Lb. A B C 43178 18 0.80 1.78-1.88 .070-.074 3.20 .126 88.9 20.0 X 14 2.09 1.65-1.75 .065-.069 2.50 .098 222.4 50.0 X 43374 16 1.33 1.38-1.48 .054-.058 2.50 .098 133.4 30.0 X 18 0.82 1.35-1.43 .053-.056 2.50 .098 88.9 20.0 X 14 2.09 1.65-1.75 .065-.069 2.50 .098 222.4 50.0 X 43375 16 1.33 1.38-1.48 .054-.058 2.50 .098 133.4 30.0 X 18 0.82 1.35-1.43 .053-.056 2.50 .098 88.9 20.0 X To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: 1. Profile A: 2.36-3.56mm (.093-.140 inch) 2. Profile B: 2.79-3.56mm (.110-.140 inch) 3. Profile C: 2.36-3.14mm (.093-.124 inch) Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. Doc No: ATS-6381172HM Release Date: 02-12-07 UNCONTROLLED COPY Page 2 of 8 Revision: C Revision Date: 09-09-10