Hand Crimp Tool for Milli-Grid and MicroBlade Crimp Terminal HAND CRIMP TOOL Specification Sheet Order No. 63819-0100 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: Milli-Grid and MicroBlade Crimp Terminals, 24-30 AWG Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 50394-8100 50394-8051 50394-8200 50394-8052 50394 24-30 0.20-0.05 0.8-1.4 .031-055 1.3-1.8 .051-.071 50394-8300 50394-8053 50394-8400 50394-8054 50011 50011-8100 50011-8000 24-30 0.20-0.05 0.8-1.4 .031-055 1.6-2.1 .063-.083 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. DEFINITION OF TERMS BEND UP ROLLING CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638190100 Release Date: 11-26-07 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 11-26-07 Hand Crimp Tool for Milli-Grid and MicroBlade Crimp Terminal CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Minimum Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 24 26 28-30 24 0.20 0.58-0.68 .023-.027 1.03 .041 1.43 .056 1.40 .055 29.4 6.60 X 26 0.12 0.53-0.63 .021-.025 1.04 .041 1.43 .056 1.32 .052 19.6 4.40 X 50394 28 0.08 0.49-0.59 .019-.023 1.02 .040 1.33 .052 1.31 .052 9.8 2.2 X 30 0.05 0.49-0.59 .019-.023 1.02 .040 1.31 .052 1.30 .051 4.9 1.10 X 24 0.20 0.58-0.68 .023-.027 1.03 .041 1.40 .055 1.40 .055 29.4 6.60 X 26 0.12 0.53-0.63 .021-.025 1.04 .041 1.37 .054 1.32 .052 19.6 4.40 X 50011 28 0.08 0.49-0.59 .019-.023 1.02 .040 1.33 .052 1.31 .052 9.8 2.2 X 30 0.05 0.49-0.59 .019-.023 1.02 .040 1.31 .052 1.30 .051 4.9 1.10 X OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals LOCATOR IN DOWN 1. Select the desired terminal listed in HANDLE WILL POSTION the preceding charts. SPRING OPEN 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. 3. While holding the locator button in, load the terminal into the proper nest PUSH ON THE opening in the locator based on the LOCATOR BUTTON Figure 2 wire gauge or terminal type markings SQUEEZE on the hand tooling. See Figure 3. HANDLES TOGETHER Figure 1 Doc No: ATS-638190100 Release Date: 11-26-07 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 11-26-07