63823-7175 Molex

Hand Crimp Tool For 1.80mm (.071) PC Board Crimp Terminal HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-7100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 1.80mm (.071) PC Board Crimp Terminal, 18-22 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel AWG mm mm In. mm In. 35740 35740-1410 18-22 0.80-0.35 1.70-3.00 .067-.118 4.2-4.8 .165-.189 Customer to cut off terminal from reel: 0.20mm (.008) maximum Cut-off Tab. DEFINITION OF TERMS STRIP LENGTH BEND CONDUCTOR UP BELL MOUTH BRUSH ROLLING INSULATION CRIMP TWISTING BEND DOWN WIRE CONDUCTOR CUT-OFF SEAM CRIMP HEIGHT TAB Doc No: ATS-638237100 Release Date: 03-01-11 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 03-01-11 Hand Crimp Tool For 1.80mm (.071) PC Board Crimp Terminal OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While MAKE SURE the insulation punch profile may appear CENTER OF LOCATOR lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 18 20 22 18 0.80 1.25-1.35 .049-.053 2.2 .086 3.40 .134 3.05 .120 88.26 19.84 X 35740 20 0.50 1.15-1.25 .045-.049 2.2 .086 3.30 .130 3.00 .118 58.84 13.23 X 22 0.35 1.05-1.15 .041-.045 2.2 .086 2.95 .116 2.90 .114 39.23 8.82 X Tool Qualification Notes: LOCATOR 1. Pull Force should be measured with no IN DOWN influence from the insulation crimp. POSTION 2. The above specifications are guidelines to HANDLE WILL an optimum crimp SPRING OPEN Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may vary slightly. An PUSH ON THE Figure 2 occasional, destructive, pull force test should be LOCATOR BUTTON performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. SQUEEZE HANDLES TOGETHER OPERATION Figure 1 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Doc No: ATS-638237100 Release Date: 03-01-11 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 03-01-11