63830-0100-Mini-Fit Sr. Terminals Mini-Mac Applicator Specification Sheet Order No. 63830-0100 FEATURES Quick set-up time plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Directly adapts to most automatic wire processing machines. Optimum terminal feed/indexing can be obtained with the optional terminal guide assembly, Order No. 63830-0120. See page 5. SCOPE Mini-Fit Sr. Male and Female Crimp Terminals, 10 to 12 AWG Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 42815-0010 42815-0012 42815 10-12 3.30 - 5.00 3.50-5.30 .138-.209 7.50-8.50. 295-.335 42815-0011 42815-0019 42817-0010 42817-0110 42817-0011 42817-0111 42817 10-12 3.30 - 5.00 3.50-5.30 .138-.209 7.50-8.50. 295-.335 42817-0012 42817-0112 42817-0019 DEFINITION OF TERMS WIRE 3.75mm 0.20 3.75mm 0.20 INSULATION CONTACT GAP 1.00mm .20 BEND UP BELL MOUTH SEAM CONTACT GAP 0.00mm - 0.05mm TWISTING ROLLING BEND DOWN Doc No. ATS-638300100 Release Date: 01-05-05 UNCONTROLLED COPY Page 1 of 6 Revision: H Revision Date: 12-22-06 63830-0100-Mini-Fit Sr. Terminals CRIMP SPECIFICATIONS Wire Size Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. AWG mm mm In. mm In. mm In. 42815 10-12 3.30 - 5.00 .20-.50 .008-.020 .30-.50 Max012-.020 3.50-4.50 .138-.177 42817 10-12 3.30 - 5.00 .20-.50 .008-.020 .30-.50 Max012-.020 3.50-4.50 .138-.177 Wire Size Bend up Bend down Twist Roll Seam Terminal Series No. Seam shall not be open AWG mm Degree Degree and no wire allowed out of the 42815 10-12 3.30 - 5.00 3 3 4 8 crimping area. 42817 10-12 3.30 - 5.00 3 3 4 8 After crimping, the conductor profile should measure the following. Conductor Wire Size Pull Force Min. Terminal Series No. Crimp Height Crimp Width 2 AWG mm mm In. mm In. N Lb. 10 5.00 2.69-2.79 .106-.110 3.60 .142 355.0 80.0 42815 12 3.30 2.39-2.49 .094-.098 3.60 .142 311.0 70.0 10 5.00 2.69-2.79 .106-.110 3.60 .142 355.0 80.0 42817 12 3.30 2.39-2.49 .094-.098 3.60 .142 311.0 70.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. EXTRUDED WIRE LENGTH (BRUSH) BELL MOUTH (FLARE) CUT-OFF TAB LENGTH Figure 1 Special Note: Cut-off Tab length below 0.30mm may cause the box dimension to be under recommendation. See Figure 1 Doc No. ATS-638300100 Release Date: 01-05-05 UNCONTROLLED COPY Page 2 of 6 Revision: H Revision Date: 12-22-06