63865-6100 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63865-6100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE MX150L Male Terminal for 18-24 AWG Wire, Metal Strip Carrier. Wire Size Insulation Diameter Strip Length Terminal Order No. AWG mm mm In. mm In. 19417-0024 Male (Tin) 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197 19417-0026 Male (Gold) 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197 19417-0028 Male (Tin) Long 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197 19417-0030 Male (Gold) Long 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197 19417-0024 Male (Tin) 24 0.20 1.00 Nom039 Nom. 4.20-5.00 .165-.197 19417-0026 Male (Gold) 24 0.20 1.00 Nom039 Nom. 4.20-5.00 .165-.197 19417-0028 Male (Tin) Long 24 0.20 1.00 Nom039 Nom. 4.20-5.00 .165-.197 19417-0030 Male (Gold) Long 24 0.20 1.00 Nom039 Nom. 4.20-5.00 .165-.197 Note: Terminals will accommodate the following wire specification: 1. (18-22 AWG) UL1015 wires. 2. (24 AWG) UL20251 wire. For 24 AWG wire, see Tool Qualification Notes, Item 2 on page 2. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63865-6100 Release Date: 05-02-06 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 06-09-06 63865-6100 Fine Adjust Applicator CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 19417 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open and no wire allowed out Degree Degree mm In mm In of the crimping area 19417 5 5 4 8 2.10 .082 3.40 .133 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Min. Terminal Order No. 2 AWG mm mm In. Mm (Ref) In. (Ref) N Lb. 19417-0024 18 0.83 1.35-1.45 .053-.057 3.00 max118 max. 89.0 20.00 19417-0024 20 0.58 1.25-1.35 .049-.053 3.00 max118 max. 57.9 13.00 19417-0024 22 0.36 1.15-1.25 .045-.049 3.00 max118 max. 35.6 8.00 19417-0024 24 0.20 1.05-1.15 .041-.045 3.00 max118 max. 22.2 5.00 19417-0026 18 0.83 1.35-1.45 .053-.057 3.00 max118 max. 89.0 20.00 19417-0026 20 0.58 1.25-1.35 .049-.053 3.00 max118 max. 57.9 13.00 19417-0026 22 0.36 1.15-1.25 .045-.049 3.00 max118 max. 35.6 8.00 19417-0026 24 0.20 1.05-1.15 .041-.045 3.00 max118 max. 22.2 5.00 19417-0028 18 0.83 1.35-1.45 .053-.057 3.00 max118 max. 89.0 20.00 19417-0028 20 0.58 1.25-1.35 .049-.053 3.00 max118 max. 57.9 13.00 19417-0028 22 0.36 1.15-1.25 .045-.049 3.00 max118 max. 35.6 8.00 19417-0028 24 0.20 1.05-1.15 .041-.045 3.00 max118 max. 22.2 5.00 19417-0030 18 0.83 1.35-1.45 .053-.057 3.00 max118 max. 89.0 20.00 19417-0030 20 0.58 1.25-1.35 .049-.053 3.00 max118 max. 57.9 13.00 19417-0030 22 0.36 1.15-1.25 .045-.049 3.00 max118 max. 35.6 8.00 19417-0030 24 0.20 1.05-1.15 .041-.045 3.00 max118 max. 22.2 5.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Tool Qualification Notes: 1. This Applicator was qualified to the above specifications with UL1015 wires for 18-22 AWG and UL20251 wire for 24 AWG. 2. For the 24 AWG wire, the insulation crimp has clearance around the wire and does not provide strain relief, even at the nominal reference crimp height of 2.11mm (.083). Doc No. 63865-6100 Release Date: 05-02-06 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 06-09-06