Mechanical Feed Metal Strip Applicator Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Metal Strip Order No. 63881-0900 FEATURES % Directly adapts to most crimp presses and automatic wire processors % Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346 ) % Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change % Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: Avikrimp QD Terminals 14-16 AWG Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor. *Military Color Code Wire Size (AWG) *UL - 486 A *UL 486 C *UL 310 Class 2 Yellow 26 3 N/A N/A 7 Yellow 24 5 N/A N/A 10 Red 22 8 8 8 15 Red 20 13 10 13 19 Red 18 20 10 20 38 Blue 16 30 15 30 50 Blue 14 50 25 50 70 Yellow 12 70 35 70 110 Yellow 10 80 40 80 150 Red 8 90 45 N/A 225 Blue 6 100 50 N/A 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No. 63881-0900 Release Date: 12-15-04 UNCONTROLLED COPY Page 1 of 7 Revision: C Revision Date: 09-30-05 Mechanical Feed Metal Strip Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Wire Size Insulation Diameter Max. Strip Length Terminal No. Terminal Eng. No. AWG mm mm In. mm In. 19019-0079 BBZ-8138 14-16 2.00-1.30 3.60 .142 6.35 .250 19019-0080 BBZ-8138-032 14-16 2.00-1.30 3.50 .138 6.35 .250 19019-0112 SPL-0471 14-16 2.00-1.30 3.50 .138 6.35 .250 Note: To process these terminals, assemble spacers with cutoff tooling as shown in Figure 1. See also parts list and assembly drawing. 36 35 Figure 1 Wire Size Insulation Diameter Max. Strip Length Terminal No. Terminal Eng. No. AWG mm mm In. mm In. 19019-0036 BBZ-8141 14-16 2.00-1.30 3.50 .138 6.35 .250 Note: To process this terminal, assemble spacers with cutoff tooling as shown in Figure 2. See also parts list and assembly drawing. 35 36 Figure 2 Doc No. 63881-0900 Release Date: 12-15-04 UNCONTROLLED COPY Page 2 of 7 Revision: C Revision Date: 09-30-05