T2 Terminator for 1.50mm (.059 ) Pitch CLIK-Mate Wire-to-Board Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-1500 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.50mm (.059 ) Pitch CLIK-Mate Wire-to-Board Crimp Terminals, 24-28 AWG and 0.2 and 0.08mm. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A620 (1) Terminal (2) Series No. Order No. AWG mm mm In. mm In. mm In. 24 -- 0.09 1.2 0.035 0.047 0.8 -1.2 .031 - .047 26 -- 0.09 1.2 0.035 0.047 0.8 -1.2 .031 - .047 502579 502579-0000 28 -- 0.09 1.2 0.035 0.047 0.8 -1.2 .031 - .047 1.50-1.90 .059-.075 -- 0.20 0.09 1.2 0.035 0.047 0.8 -1.2 .031 - .047 -- 0.08 0.09 1.2 0.035 0.047 0.8 -1.2 .031 - .047 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639111500 Release Date: 03-10-09 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 04-18-11 T2 Terminator for 1.50mm (.059 ) Pitch CLIK-Mate Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 502579 0.10 - 0.40 .004-.016 0.10 .004 0.10 - 0.60 .004 -.024 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree (Max) Degree (Max) mm In mm In and no wire allowed out of the crimping area 502579 3 3 3 8 1.00 .039 1.10 .043 After crimping, the conductor profile should measure the following. Conductor Crimp Pull Force Terminal Wire Size Minimum Crimp Height Crimp Width (Ref.) Series No. AWG mm mm In. mm In. N Lb. 24 -- 0.60-0.65 .024-.026 1.00 0.039 29.4 6.61 26 -- 0.59-0.64 .023-.025 1.00 0.039 19.6 4.41 502579 28 -- 0.56-0.61 .022-.024 1.00 0.039 9.8 2.20 -- 0.20 0.60-0.65 .024-.026 1.00 0.039 29.4 6.61 -- 0.08 0.56-0.61 .022-.024 1.00 0.039 9.8 2.20 Note: To achieve optimum pull force a conductor crimp height of 0.54-0.59mm is recommended for 28awg (0.08mm) wire. This will allow a minimum Cpk value of 1.67. This lower crimp height range produces a mechanically sound crimp. However, electrical performance may vary.. Insulation Terminal Wire Size Crimp Height (Maximum) Crimp Width (Ref.) Series No. AWG mm mm In. mm In. 24 -- 1.65 .065 1.10 0.043 26 -- 1.55 .061 1.10 0.043 502579 28 -- 1.45 .057 1.10 0.043 --- 0.20 1.65 .057 1.10 0.043 --- 0.08 1.35 .053 1.10 0.043 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639111500 Release Date: 03-10-09 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 04-18-11