Fine Adjust Applicator for Right Angle 2.00mm (.079 ) Board-in-Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63863-2000 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Right Angle, 2.00mm (.079 ) Board-In Terminal for 24-30 AWG. Wire Size Insulation Diameter Maximum Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 35021-1201 35021-1310 35021 35021-1300 35021-1360 24-30 0.20-0.05 1.50 .059 1.80-2.20 .071-.087 35021-1301 DEFINITION OF TERMS SEAM BEND UP STRIP LENGTH TWISTING BRUSH BELL MOUTH ROLLING INSULATION CRIMP HEIGHT BEND DOWN CUT-OFF TAB CONDUCTOR CRIMP HEIGHT Doc No. ATS-638632000 Release Date: 04-11-00 UNCONTROLLED COPY Page 1 of 5 Revision: D Revision Date: 05-22-13 Fine Adjust Applicator for Right Angle 2.00mm (.079 ) Board-in-Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 35021 0.20-0.50 .008-.020 0.30 .012 0.0-1.0 0.0-.039 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out 35021 3 3 3 3 1.20 .047 1.60 .063 of the crimping area After crimping, the conductor profile should measure the following. Conductor Wire Size Terminal Series No. Crimp Height Crimp Width (Ref) AWG mm2 mm In. mm In. 24 0.20 0.75-0.80 .030-.032 1.22 .048 26 0.13 0.75-0.80 .030-.032 1.22 .048 35021 28 0.08 0.68-0.73 .027-.029 1.22 .048 30 0.05 0.65-0.70 .026-.028 1.22 .048 Insulation Wire Size Pull Force Minimum Terminal Series No. Crimp Height (Ref) Crimp Width (Ref) AWG mm2 mm In. mm In. N Lb. 24 0.20 1.50 .059 1.70 .067 29.4 6.60 26 0.13 1.45 .057 1.70 .067 19.6 4.40 35021 28 0.08 1.40 .055 1.70 .067 9.8 2.20 30 0.05 1.35 .053 1.70 .067 4.9 1.10 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-638632000 Release Date: 04-11-00 UNCONTROLLED COPY Page 2 of 5 Revision: D Revision Date: 05-22-13