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Figure 1
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This instruction sheet provides information on product
application and a maintenance and inspection
procedure for the crimping dies listed in Figure 1. The
dies are used in Hydraulic Crimping Head 14907461
and Hydraulic Hand Tool 14907491. For detailed
information on the crimping head and hand tool, refer
to the instructions packaged with these tools.
+( .2(13+/.
These dies are designed to crimp AMPLIBOND and
PLASTIGRIP terminals on wire sizes 8 to 2 AWG,
1. Refer to the chart in Figure 1 and verify that you
and PreInsulated AMPOWER terminals on wire size
have the proper die set for the terminal and wire
2 AWG. Dies are coated with a preservative to
size being used.
prevent rust and corrosion. Wipe preservative from
2. Before inserting dies in head, loosen socket
dies, particularly from crimping areas.
head cap screws holding insulation crimping
section of dies in place. See Figure 1. If screws are
not loosened, dies may not fit into head of tool
because of close tolerance.
3. Release the button and rock the die
backandforth until the nest snaps in place. !! /0:*65;9633,++6*<4,5;0::<)1,*;;6*/(5.,
@*6 3,*;9650*: 69769(;065 (990:)<9.
6-
33 5;,95(;065(3 0./;: ,:,9=,+ # 693(;,:;9,=0:065(5+ ,.065(3 <:;64,9!,9=0*, 36.6(5@*6 3,*;9650*:(9,;9(+,4(92: =0:0;6<9>,):0;,(;555 36&/(,(&31/.+&2 &/-
9(+,4(92 ;/,9796+<*;: 36.6: (5+*647(5@5(4,:<:,+(9,;/,7967,9;@6-;/,099,:7,*;0=,6>5,9:
% !$ && ! &
!#)
$ $ (
&
1. Lift the upper release located in the Chead and
!!
slide the anvil out of the head.
#
2. Activate the power unit until the lower die
release button located in the ram is exposed.
&
$
3. Depress the release button and slide the
$ indenter out of the ram.
% % $$ % !$ %# (%
*$ % &$# ! # )&- # $% & ( # %$+ & )# (
, & )( $# + ! $! # ( # ! $& + &
# & &% # & * & %! #-( # # (
, %( ( # !
#
&
%$$
1. Strip wire to dimensions listed in Figure 1. Do
NOT nick or cut conductor strands.
Figure 2
2. Insert stripped wire in terminal. End of wire must
4. Activate the power unit until the lower die be flush with or extend beyond edge of terminal
release button located in the ram is exposed. wire barrel.
3. Place terminal on dies. See Figure 3, Detail A.
5. Depress the release button and slide the
Bottom of terminal tongue should face stationary
indenter into place.
die and terminal wire barrel should rest against
6. Release the button and rock the indenter
springloaded locator.
backandforth until the die snaps in place.
# &% # %& #)! (
$* # )( %&$% &!- $& #( ($ ( ( # ! # ( + !! # &-
+ ( ( ( ( $# &- ($ &$* ( !$ ($& $ ( $# ( ( # ! #
$+# # )& ( ! $(( $
( # ! ($# ) ( ( $# &- # & & $
( # ! ($# ) )(( #( ( $ (
7. Tighten the socket head cap screws holding the
4. Hold terminal in place and activate power unit to
insulation crimp section of dies.
complete crimp. Remove crimped terminal.
8. Activate the power unit to allow ram to return to
( # ! ( # ( & &% # %%!-
the down position.
&$ # ( $# ($ &$* ( & (
9. Lift the upper release located in the Chead and
slide the anvil into place.
$$
$$
% #
% #
$ $ (
$ $ (
%
"
%$$# #$
#$# #$ $
$
&
!
Figure 3
( # ! $ &