Instruction Sheet SDE PEW-12 Hand Crimping Tool Assembly 2031734-1 with 408-10243 Die Assembly 2031734-2 02 JUL 15 Rev E PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. SDE PEW-12 Hand Crimping Tool 2031734-1 Hand Tool Frame Assembly 9-1478240-0 Die Assembly 2031734-2 Ratchet Adjustment Wheel Figure 1 1. INTRODUCTION This instruction sheet provides information on the application and maintenance procedures for the SDE PEW-12 Hand Crimping Tool 2031734-1. This tool consists of Hand Tool Frame Assembly 9-1478240-0 (Instruction Sheet 408-8851), and die assembly 2031734-2. See Figure 1. NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets . Figures and illustrations are for reference only and are not drawn to scale. 2. DESCRIPTION The die assembly is designed with two crimp nests to terminate the RJ Point Five* Plug Kit 2007312-1 utilizing a shell crimp (scroll crimp), and a contact piercing crimp. This document only deals with the termination procedures. Complete assembly procedures for the plug kit may be found in Application Specification 114-13235. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil so that the chamfered side and the marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the short die retaining screw through the jaw and through the anvil die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. 4. Place the wire crimper so that the chamfered side and the marked surface face outward, when mounted in the stationary jaw of the tool frame. 5. Insert the long die retaining screw through the jaw and through the crimper die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. 6. Carefully close the tool handles, making sure that the anvil and crimper align properly. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and crimper in place, then tighten both die retaining screws. 2015 TE Connectivity family of companies PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. 1 of 5 All Rights Reserved For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS 408-10243 7. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in place, while still allowing the locator to slide up and down. 8. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator assembly, the two die retaining screws, and slide the anvil and crimper out of the tool jaws. NOTE The ratchet has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 9.50 0.25 .374 .010 Stripped Cable Jacket Figure 2 4. CRIMPING PROCEDURES NOTE Prior to stripping the cable, make sure to slide the strain relief and shell onto the cable and away from the stripping area. See Figure 2. NOTE This tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 7. Refer to Section 5, Crimp Height Inspection, and Section 6, crimp height Adjustment, to verify crimp height before using the tool to crimp desired contacts and wire sizes. 1. Strip the cable jacket to 9.50 0.25 mm .374 .010 in. as shown in Figure 2. 2. Insert the discrete wires into the wire holders according to the wiring diagram provided in Figure 3 until bottomed. After wire insertion, the holders shall be sandwiched on the plug body prior to crimping. See Figure 3. Figure 3 2 of 5 Rev E